Painting shed was built behind Finnish Aviation Museum

Perjantai 11.10.2019 - Member of Tuesday Club

Suomeksi

Painting work in the restoration space in the Finnish Aviation Museum is not desirable or healthy because of the paint and lacquer fumes. Painting work is necessary in the restoration work and shrinking dope is used when finishing the fabric covers on the wings. At the moment e.g. the repaired rotor blades of the SM-1/MI-1 (HK-1) helicopter are waiting to be lacquered and painted. Soon also the tail parts of Caudron C.59 (CA-50) will need paint and lacquer.

For these purposes a light painting shed was planned next to the storage container on the museum yard. The shed has walls, but it is not meant to be used in winter. However, with recirculation heaters painting work in the shed will be possible until late autumn. The shed was designed to be 10 meters long, 1,8 m wide and 2,1 m high. The length was determined by the long SM-1 helicopter rotor blades, which will be painted in the shed.

The shed was designed so that the storage container forms one wall for the shed and the other long wall has a wooden frame made of 50x100mm timber. This frame is covered with non-woven fabric and tarpaulin. The roof is built of plywood sheets, placed on wooden roof beams and covered with a tarpaulin as a rain cover. All joints are made using screw plates. One of the principles for the shed was that it should be built, as far as possible, using material which can be found on the museum yard and storage. This is how the construction costs would be low.

Blogi_2019-26-01-02.jpg

The work was started by cleaning the asphalt yard with a pressure washer where the shed will be built. Then a 50x100 mm wooden beam was fastened on the upper edge of the storage container’s wall. This beam will carry the weight of the roof structure. Then horizontal wooden beams were fastened on the asphalt, at a distance of 180 cm from the container wall, covering the length of the container. This will be the bottom of the wooden wall frame. The wall height is 210 cm from the top of the base beam.

Blogi_2019-26-03.jpg

Blogi_2019-26-04-07.jpg

The wall frame was built in two parts. Both parts were assembled on the ground and then lifted upright and placed on top of the base beam. Wooden battens were used to support the upper edge of frame from the beam on the container wall. Then the frame was anchored in place on the base beam using angle irons. 

Blogi_2019-26-06-08.jpg

Blogi_2019-26-09-10.jpg

When the wall frame was standing firmly, the wooden roof framework was built from 50x100 mm beams which were fastened on the wall framework and the beam on the container. As the roof is 180 cm wide, two plywood sheets were needed to cover the width, one full sheet (120 cm) and a half sheet (60 cm). Suitable 20 mm thick and 120 cm wide plywood sheets were found at the museum. A part of the sheets was cut in half (60 cm wide). The plywood sheet pairs (full and half) were placed on the roof structure and fastened on the beams and onto the upper edge of the wall structure.

Blogi_2019-26-12-13.jpg

Then the wall frame was covered. A non-woven fabric, which will allow air to flow through, was stapled on the frame. Non-woven fabric was chosen because it is essential to have good ventilation in the painting shed.

Blogi_2019-26-14-15.jpg

Blogi_2019-26-16-17.jpg

The ventilation will be boosted using fans. A tarpaulin was installed on the outside to protect the inner fabric from rain. The tarpaulin was fastened by its upper edge on the upper edge of the wall, otherwise it hangs freely. The tarpaulin can be rolled up and fastened on the upper corner of the wall when the shed is in use. A wooden batten was attached on the lower edge of the tarpaulin to keep it hanging straight and against the non-woven fabric on the inside. The seam between the base beam and asphalt was sealed using Sikaflex so that rain water running along the asphalt will not flow under the beam and into the shed.

Blogi_2019-26-18-19.jpg

A heavy tarpaulin was assembled on top of the plywood roof to keep out the rain. The tarpaulin was lifted to the roof with a fork lift. The back end of the shed was covered with non-woven fabric and a tarpaulin was placed on the outside.

Blogi_2019-26-20.jpg

The last phase was to build a door to the front end of the shed. The door was built from two overlapping pieces of tarpaulin. The tarpaulins were fastened on a plank by their upper edge. The plank can be easily unfastened from the upper edge of the doorway when large painting items are brought into the shed and an unblocked doorway is needed.

Blogi_2019-26-21-23.jpg

The museum bought led lights (which were fastened on the upper corner of the wall) and an effective recirculation heater. When the heater was tested a temperature above 20 degrees was reached and the humidity in the shed decreased into readings which are required when painting or lacquering work is done.

Blogi_2019-26-22.jpg

Blogi_2019-26-24.jpg

The painting shed is now ready for use.

Photos: Lassi Karivalo

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, Tuesday Club

Plywood covering on the lower surface of Myrsky's port wing is ready

Torstai 19.9.2019 - Member of Tuesday Club

Suomeksi

The covering of the lower surface of Myrsky’s (VL Myrsky, MY-14) port wing has been finished in the area between the wing spars. Three sheets of plywood have been installed, starting from the wingtip, and the area around the landing gear is ready as well. As the upper surface has earlier been covered with plywood, the following work phase will be the construction of the flap space on the trailing edge. Also, the leading edge in front of the front spar will be covered.

Blogi_2019-25-01.jpg

Pieces from 3 mm thick plywood sheet were cut diagonally to cover the remaining area of the wing. Several holes, large and small, were drilled into the plywood sheet which covers the area around the auxiliary fuel tank / bomb rack. The holes are needed for the equipment on the rack and as operation hatches. The small plywood sheets were shaped to match the shapes of the landing gear and wheel wells.

Blogi_2019-25-02.jpg

When the lower surface of the wing will be covered, as it was on the original Myrsky, the plywood will cover the structures of the wing and the equipment inside the wing (such as the auxiliary fuel tank / bomb rack and the operation mechanisms for the ailerons and landing gear). In a way it is a pity that the complicated wing structure and the interesting mechanisms will disappear from sight and the future museum visitors won’t be able to see them. Fortunately, the Myrsky’s test wing (a 2,5m long piece of the wing) has been built during the project and will be partly covered with transparent plexiglass. On the test wing the structures inside the wing, the landing gear, bomb rack and other equipment can be seen.

Blogi_2019-25-04-05.jpg

When the last sheets of plywood had been cut into shape and tested in place, the inner surfaces were painted using polyurethane lacquer tinted red. Then the edges of the plywood sheets were beveled for the lap joints.

Blogi_2019-25-06-07.jpg

The plywood sheet in the bomb rack area was fastened first. Before gluing, the holes for the screws were drilled on the plywood sheets. Screws will be used to secure the glue joints. Flathead screws are used and the matching beveling was drilled on the plywood sheets. Then the glue was spread.

Blogi_2019-25-08-09.jpg

Epoxy glue was used when gluing the plywood sheets on the wing spars. Erikeeper Plus wood glue was used on the battens between the ribs. The sheet of plywood was pressed against the glued surfaces. The plywood sheet was secured in the right position, using a nail at each corner of the sheet.

Blogi_2019-25-11-12.jpg

When the screws had been fastened on the joints, the gluing on the front and rear spars was secured using 10 mm nails. Finally, a thick strip of plywood was placed on top of the lap joint of the plywood sheets.

Blogi_2019-25-14.jpg

When this sheet of plywood had been fastened, a couple of smaller plywood pieces were glued into place in the landing gear area. Now the lower surface of Myrsky’s port wing had been covered in the area between the spars. The wing looks like a wing now!

Photos: Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Plywood covering on lower side of Myrsky's port wing is under way

Torstai 12.9.2019 - Member of Tuesday Club

Suomeksi

The covering of the lower side of Myrsky’s (MY-14) starboard wing was finished in early autumn and the work on the port wing could be started. The lower side between the wing spars will be covered with plywood. On the trailing edge side of the rear spar the aileron and flap will be assembled. The leading edge in front of the front spar will be covered later.

Blogi_2019-24-01.jpg

Pieces from 3 mm thick plywood sheet were cut diagonally to cover an area at the tip of the wing. These sheets are placed on the area between the spars to cover the area between 10 ribs, starting at the wingtip. One more sheet of plywood will be needed before the whole lower side of the wing is covered. The edges of the cut sheets were beveled for a lap joint and the lower side was protected against moisture using lacquer tinted red.

Blogi_2019-24-02.jpg

Blogi_2019-24-03-04.jpg

Screws will be used to make sure that the plywood is pressed tightly against the ribs and the supporting battens between the ribs. The holes for the screws were drilled on the plywood sheets. Three screws per batten between the ribs were used. Flathead screws are used and the matching beveling was drilled on the plywood sheets. Before gluing the correct positioning of the plywood sheets was ensured.

Blogi_2019-24-05.jpg

Blogi_2019-24-06-07.jpg

Epoxy glue and Erikeeper Plus glue was used when gluing the plywood sheets into place. Erikeeper Plus wood glue was used on the battens between the ribs.
The sheet of plywood was pressed against the glued surfaces. The plywood sheet was secured in place, using a nail at each corner of the sheet so that it will not move during the gluing.

Blogi_2019-24-08.jpg

Blogi_2019-24-09-10.jpg

Then the screws were fastened. A screw was placed into each hole, then a cordless screwdriver was used to fasten them through the plywood into the battens between the ribs. The work was finalized using a manual screwdriver so that the screw heads were about one millimeter below the plywood surface. The indentations on the surface will be covered and coated later.

Blogi_2019-24-11-12.jpg

The gluing of the plywood sheet edges on the front and rear spar was not secured with screws but using staples. The staples were “shot” on the plywood through small protecting pieces of plywood so that the surface of the plywood is not damaged. The proper fastening of the staples was secured using a hammer. When the glue has dried the protecting pieces of plywood and staples will be removed.

Blogi_2019-24-13.jpg

Blogi_2019-24-14.jpg

Finally, a thick strip of plywood was placed on top of the lap joint of the plywood sheets. Clamps were used to secure the strip and a metal weight was placed on top of the strip. Now the lower surface of the port wing had been covered from the wing tip as far as the auxiliary fuel tank / bomb rack. The plywood sheet covering this area is already under work.

Photos: Lassi Karivalo

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Ducts for Myrsky's oil cooler are built

Lauantai 7.9.2019 - Member of Tuesday Club

Suomeksi

Myrsky’s Pratt & Whitney R-1830 Twin Wasp engine has a barrel-shaped oil cooler, similar to those on the DC-3 Twin Wasp engines. The motor oil is cooled, using air which flows through the cooler. At one end of the cooler there is a horn-shaped duct for supply air and at the other end a horn for exhaust air. Both ducts have a very complicated shape. The cooling supply air intake is at the leading edge of the port wing root. The exhaust air is lead out under the fuselage through an opening in the front fairing at the wing root.

Blogi_2019-23-1b.jpg

(Öljynjäähdytin = Oil cooler, poistoilma-aukko = exhaust air vent, ilma-aukko = cooling air intake vent).

The air flow to the oil cooler is controlled using the three parallel dampers inside the supply air duct. When all dampers are closed, they shut off the air flow to the cooler. By adjusting the dampers, the pilot can control the air flow to the oil cooler and the engine oil temperature.

Blogi_2019-23-1a.jpg

The Tuesday Club team was surprised to find an oil cooler for a Pratt & Whitney R-1830 Twin Wasp engine on the shelf of the working space in the Finnish Aviation Museum. The museum gave the oil cooler to be installed on the MY-14 engine, which was greatly appreciated. When an oil cooler was available, the work on the supply and exhaust air ducts could be started.

Blogi_2019-23-02-03.jpg

There are no original oil cooler ducts for Myrsky, so all parts will have to be reproduced. The work was started by building a part of the supply air duct which connects to the left end of the cooler. Myrsky’s original drawings were used to make a horn-shaped wooden last. One end of the last is round in diameter, matching the shape of the barrel-shaped oil cooler. The other end of the last is square is shape, matching the shape of the supply air duct’s other end.

Blogi_2019-23-04-05.jpg

First a sheet of cardboard was wrapped around the wooden last so that a cardboard pattern can be made and used to cut a suitable piece from 1 mm thick aluminum sheet. The appropriate piece of aluminum sheet was cut, and it was bent around the last with tightening straps. The aluminum sheet was bent to match the duct shape. When the semi-finished duct was unfastened from the last, its edges were fastened to each other with rivets. The final phase was to cut the ends of the duct to the right shape, matching the last, and honed smooth. The first part for the supply air duct was ready.

Blogi_2019-23-06-07.jpg

Blogi_2019-23-08-10.jpg

Another similar supply air duct part was made for the display object, which will be built around the fuselage frame of MY-5. A four-meter long test wing is being built during the restoration process and this test wing will be fastened on the MY-5 fuselage frame. The aim of this partly restored MY-5 is to illustrate what the inside of the Myrsky looks like. The fuselage frame will not be covered, and the test wing will be partly covered using transparent plexiglass.

Blogi_2019-23-11.jpg

While the supply air ducts for the oil cooler were being made, also the work on the control dampers was started. The leader of the Myrsky-project, Mr. Matti Patteri, programmed the shape of the dampers on a laser cutter, using original drawings. The dampers were laser cut at ProLaser Oy and they have been sent to the Tuesday Club and are waiting for further activities.

Photos: Lassi Karivalo except historical photo: The Finnish Avitation Museum's photo archive.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Caudron's wing struts are cleaned

Perjantai 30.8.2019 - Member of Tuesday Club

Suomeksi

Caudron’s eight wing struts were brought from Päijänne-Tavastia Aviation Museum in Vesivehmaa to the Tuesday Club to be restored. The struts are made of wood and have a lacquered surface. The front struts are slightly heavier than the rear ones. All struts are in surprisingly good condition.

Blogi_2019-22-08.jpg

Each strut has a fabric covering at the ends, covering about 10 cm and painted using black lacquer. There are also metal insets at the ends, with hinged metal bayonets for fastening the struts on the wings. The struts are fastened by pushing the metal bayonets through the wings and locking the bars into place using castle nuts on the other side of the wing.

Blogi_2019-22-09.jpg

The restoration of the wing struts was started by cleaning the lacquered wooden surfaces and black end parts using mild dishwashing liquid. The work was finalized by wiping the surfaces with cloths dipped in clean water.

Blogi_2019-22-10-11.jpg

The metal insets and fastening bayonets were cleaned of dirt and rust. The hinged bayonets were unfastened to make cleaning easier.

Blogi_2019-22-12.jpg

The screw thread at the ends of the bayonets were in poor condition because of rust. The diameter of the bayonet and the thread pitch were measured, the bayonet is 8 mm in diameter and the pitch is 1,5. The thread was opened using a suitable thread cutter from the cutter die.

Blogi_2019-22-13.jpg

There is still some work ahead before all 16 strut fastener bayonets have been cleaned. One of the original castle nuts is available, the other 15 will have to be bought.

Blogi_2019-21-07.jpg

A historical photo from the Finnish Aviation Museum's photo archive shows what kind of aircraft Caudron C.59 is.

Other photos: Lassi Karivalo.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, Caudron C.59, CA-50

Caudron's horizontal stabilizer is taken apart

Tiistai 27.8.2019 - Member of Tuesday Club

Suomeksi

Before the summer break the Tuesday Club team managed to dismantle the fabric covering on the horizontal stabilizer of the Caudron C.59. (CA-59), which was used by the Air Force in the late 1920s. Also a few ribs were unfastened, too. The horizontal stabilizer has been badly bent, and it will have to be dismantled into parts to straighten it. The wooden edge of the stabilizer is in the worst condition and repairing it won’t be easy.

Blogi_2019-21-01.jpg

When the Club’s autumn season started on August 13th, the work continued by unfastening the ribs of the horizontal stabilizer. There are 11 ribs, three wooden ones and eight plywood ribs with wooden battens around the edges. The edge battens are in good condition, but the plywood parts are badly rotten. The ribs were numbered before they were unfastened.

Blogi_2019-21-01b.jpg

There was busy activity around the work table when the team started to unfasten the ribs. It was hard work because the ends of the wooden battens on the upper and lower edges of the ribs had been fastened on the wooden leading and trailing edges with a fishtail joint, secured with screws.

Blogi_2019-21-02-03.jpg

The screws at the ends of the battens couldn’t be unfastened with a screwdriver. The screwdriver had to be used as a lever when pulling the screws out with pliers. When all the battens had been dismantled, they were bundled together with the broken plywood ribs, using painter’s tape. They will have to wait for further activities.

Blogi_2019-21-04.jpg

The wooden ribs were dismantled after the plywood ones. The team noticed that no glue had been used when building the Caudron’s horizontal stabilizer. All joints are either fishtail joints or the joints have been secured with bolts, screws or nails.

Blogi_2019-21-05-06.jpg

When the ribs had been dismantled, the fasteners for the stabilizer’s bracing wires on the leading and trailing edges had to be removed. The bracing wires and fasteners and their bolts were bundled together for further activities.

Blogi_2019-21-07.jpg

A historical photo from the Finnish Aviation Museum's photo archive shows what kind of aircraft Caudron C.59 is.

Other photos: Lassi Karivalo.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, Caudron C.59, CA-50

Myrsky activities in July

Tiistai 23.7.2019 - Member of Tuesday Club

Suomeksi

The Tuesday Club members involved in the restoration work of Myrsky (MY-14) don’t want to stay away from the workshop, not even in July! They want to bring the restoration project forward even during the holiday season.

Blogi_2019-20-01.jpg

The team has concentrated on finishing the covering on the starboard wing’s lower side. Now all the inner structures and the equipment inside the wing have been covered with plywood. However, some minor details in the plywood covering are still under work.

Blogi_2019-20-02.jpg

When the lower side of the starboard wing is ready, the work will continue on the port wing. The upper side of the port wing has been already covered between the spars. The work on the port wing includes installing all operation mechanisms of the ailerons and landing gear inside the wing, fastening the trailing edge ribs on the rear spars and covering the flap cavity on the trailing edge with plywood. Simultaneously the covering work can be started on the lower side, in the area between the spars, starting at the wing tip. All this work has been done already on the starboard wing, so the team anticipates the work to progress smoothly.

Blogi_2019-20-03.jpg

Blogi_2019-20-05.jpg

The wing has not been the only Myrsky work item in July. The port and starboard horizontal stablilizers have been covered and the plywood covering seams have been buffed out. The vertical and horizontal stabilizers were fastened on an assembly jig in order to install the root fairings on the seams where the stabilizers meet. The original Myrsky tail root fairings can be used, and no reproduction is needed. However, the original tail root fairings have been slightly damaged, so they need to be straightened and repaired before assembly.

Blogi_2019-20-08.jpg

The original duraluminium elevators have also been repaired, because they have some fractures and some parts are missing. The elevators will be installed on the horizontal stabilizer when they have been repaired.

Blogi_2019-20-06-07.jpg

A wooden last was made to shape the Myrsky’s engine cover, ie. NACA ring. In July the last for the upper half of the NACA ring was sent to the company which will prepare the ring. The upper half consists of three aluminium plate segments welded together. The three parts were shaped against the last, using a lead whip. When the shape was correct, the segments were welded together to form the upper half of the NACA ring. The part came back to the Tuesday Club in mid-July. The upper half of the ring will have to be slightly modified and an opening for the engine air intake will have to be made before the upper half can be fastened on the rest of the NACA ring.

Photos: Lassi Karivalo.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Flap niche on Myrsky's starboard wing

Sunnuntai 23.6.2019 - Member of Tuesday Club

Suomeksi

The assembly of Myrsky’s starboard wing has been going on for a couple of months. The ribs of the trailing edge have been installed up to the trailing edge strip. Also the operating mechanisms for the aileron, flap and landing gear have been installed through the holes in the ribs. At this point the Tuesday Club team could start covering the flap niche with plywood. When the flap is up / closed, it is pressed into this niche in the wing’s trailing edge. There is a notch in the trailing edge ribs, forming the perimeter of the niche.

Blogi_2019-18-01.jpg

The rest of Myrsky’s wing is a wooden structure but the flaps are split flap type plate flaps, made of duraluminium. When the flaps are up / closed and pressed into the niche under the wing, the flap is a part of the wing’s lower surface. When the flap is down / open, it turns down pushed by operation bars and angle gearboxes. The flap doesn’t move down and back as the flaps on modern passenger airplanes do.

Blogi_2019-18-02.jpg

The starboard wing’s flap cavity work was started by covering the front wall, 70 mm high, with 1.2 mm thick plywood. The next phase was the upper side of the niche which is as wide as the flap. Fortunately the starboard wing lay upside down, i.e. the lower side up. Fastening the plywood against the trailing edge ribs was much easier than it would have been if the wing were the right way up.

Blogi_2019-18-03.jpg

The flap niche will be covered with two sheets of plywood, connected in a lap joint. Two pieces of plywood were cut from 1,2 mm thick sheet of plywood, matching the dimensions of the niche. The joining edges of the sheets were beveled for the lap joint. The sheets were placed on the ribs, making sure that they settle properly against the ribs and the sides and can be glued into place.

Blogi_2019-18-04.jpg

When everything was ready, the plywood sheet towards the wingtip was glued first and then the sheet towards the wing root. Two-component epoxy glue with cellulose fibre was used. The glue was spread with a brush on the ribs, on the battens between the ribs, trailing edge batten and the front and end battens of the flap niche.

Blogi_2019-18-05-07.jpg

Blogi_2019-18-08-09.jpg

When the glue had been spread, the plywood sheets were pressed against the ribs and locked into place with aa couple of nails. Then heavy weights were placed on top of the sheets to press the glued surfaces together.

Blogi_2019-18-13-15.jpg

When the glue had dreid a triangular wooden batten was added to support the seam of the front wall and the roof plywood sheets.

Blogi_2019-18-14.jpg

Now the niche of the starboard flap had been covered.

Photos: Lassi Karivalo.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Final assembly work on Kurki at Vesivehmaa

Maanantai 17.6.2019 - Member of Tuesday Club

Suomeksi

The I.V.L.K.1 Kurki airplane, manufactured in 1927 at the Finnish Air Force Airplane Factory, was assembled and placed on display at the Päijänne-Tavastia Aviation Museum on May 15th, after three years of restoration work. Some minor details still had to be finished, such as adding the protecting lacquer on the wing struts, wing bolts and some bolts on the tail part. Also the covers for the wing spar attachment bolts had to be added in the upper corners of the cabin. The Tuesday Club members also decided to build a nice platform to support the metal tripod under Kurki’s tail. The improvised platform had consisted of two cargo pallets.

Blogi_2019-17-01-02.jpg

Suitable timber was bought for the platform. It was decided that the platform would be triangular to match the tripod under Kurki’s tail. The sides of the platform were built from 50x50 planed timber and the top plate was sawed from blockboard. The platform was built so that the parts were fastened from the inside, using concealed fixing, and the outer surfaces were nice and smooth. The platform was painted blue to match the colour of the metal tripod supporting the tail.

Blogi_2019-17-03-04.jpg

On Monday June 10th a group of Tuesday Club members drove to Vesivehmaa with the platform, some paint and screws, detergent and cloths. The team carried also the last one of the six metal shelves the Tuesday Club had assembled for the Päijänne-Tavastia Aviation Museum.

Blogi_2019-17-05-06.jpg

In Vesivehmaa the new platform was installed first. Kurki’s tail was lifted with a stacker so that the metal support could be unfastened, and the pallets moved aside. After this the triangular platform was placed under Kurki and the metal tripod was assembled on top. Kurki’s tail was lowered back on the tripod, which looked much better on the blue platform than on the cargo pallets.

Blogi_2019-17-07-08.jpg

Blogi_2019-17-09-10.jpg

When the Kurki was back on its place, the team could carry on with other work. Some protected on the bolt heads and nuts, using rust-protective black or silver Isotrol lacquer, others fastened protective covers in the cabin and the rest of the team washed Kurki’s ski surfaces (which were dirty after the move and assembly work).

Blogi_2019-17-11.jpg

When all the planned work had been completed, Lahti Ilmasilta invited the team to have coffee and buns in the Vesivehmaa Airport cafeteria. The team was happy and ready to meet new challenges….

Photos: Lassi Karivalo.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, I.V.L. K.1 Kurki

Lover side of Myrsky's starboard wing is covered

Tiistai 11.6.2019 - Member of Tuesday Club

Suomeksi

The Tuesday Club continues its work during the summer. The work concentrates on the covering of the starboard wing’s lower side between the wing spars. The wing tip has already been covered and one sheet of plywood towards the root of the wing. The covering work continued by gluing a third sheet of plywood in place. The covering of the whole lower side of the wing is possible when all the equipment and operation mechanisms inside the wing have been installed (such as the fastening and rejecting mechanisms of the auxiliary fuel tank). The upper side of the wing has already been covered earlier.

Blogi_2019-16-01.jpg

The original Myrsky wing plywood sheet had been cut from plywood board at a 45-degree angle, i.e. diagonally compared to the veneer layers. In ordinary thin plywood the bending strength and stiffness depend on the direction of the surface veneer, whereas diagonally cut plywood is equally stiff in both directions. However, cutting plywood sheets diagonally wastes material compared to cutting in the direction of the veneers. The restoration team decided to cut the plywood sheets diagonally for the Myrsky (MY-14), as they had originally been.

Blogi_2019-16-03.jpg

The work on the third sheet of plywood on the lower side of Myrsky’s starboard wing was started by placing a 3mm thick sheet of plywood on the wing area to be covered. The required piece was marked so that it can be cut diagonally. When the piece had been cut, its lower side was protected against moisture using lacquer tinted red. The areas to be glued were not lacquered.

Blogi_2019-16-04.jpg

Some finalizing work was needed before gluing the plywood. The supporting battens between the wing spars were honed exactly into the same level so that there won’t be any dents or bumps in the plywood surface. Holes were drilled into the plywood so that the gluing can be secured with screws on the supporting battens on the wing surface.

Blogi_2019-16-05.jpg

When all the preparations had been made, glue was spread on the front and rear spars, on the ribs and on the battens between the ribs. Epoxy glue with additional cellulose fibers was used on the spars and Erikeeper Plus wood glue on the ribs and battens.

Blogi_2019-16-06-07.jpg

Blogi_2019-16-09-10.jpg

The sheet of plywood was lifted above the wing and pressed against the glue. The correct position was checked and then the plywood sheet was secured in place, using a nail at the corner of the sheet. The screws were added to fasten the plywood sheet on the battens between the ribs. A cordless screwdriver was used, but the work was finalized using a manual screwdriver.

Blogi_2019-16-11-12.jpg

Cargo straps and strips of wood were used to press the plywood against the glued surfaces. Also clamps and metal weights were used to make sure that the edges of the plywood sheet press tightly against the glued surfaces. Now the third sheet of plywood on the starboard wing had been installed.

Photos: Lassi Karivalo.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Tuesday Club goes on summer break - but not quite

Keskiviikko 29.5.2019 - Member of Tuesday Club

Suomeksi

The Tuesday Club’s spring season, filled with work, ended on May 28th. The activities will start again on August 13th. The main work items during the spring season have been the restoration of VL Myrsky II (MY-14), the final phases in restoring the I.V.L.K.1 Kurki and returning it to Vesivehmaa and the repair work on helicopter SM-1’s (HK-1) broken rotor blades. The new project, started in late spring, was the restoration work of the training plane Caudron C.59. In addition to the actual restoration projects, the Tuesday Club team has been involved in many other useful activities.

Blogi_2019-15-01-02.jpg

Building Myrsky’s wings was the most demanding of Tuesday Club’s work items this spring. Now the work is at the phase where the covering of the lower side of Myrsky’s starboard wing is on the way. Before that the equipment inside the wing has been installed, the ribs on the trailing edge have been attached on the rear spar and, most importantly, the operation bars for the aileron, spoiler and landing gear have been assembled through the trailing edge ribs. The team is getting ready to assemble the trailing edge ribs on the port wing. Building the wing has involved also making dozens of inspection, maintenance and operation hatches on the wing and making the hatches for the wheel wells. Myrsky’s horizontal and vertical stabilizers have been covered. Bending the aluminum sheets to form the upper part of the engine’s NACA-ring was a demanding task.

Blogi_2019-15-03-04.jpg

The title of this blog lets you know that, in spite of the summer break, the Tuesday Club team is busy in the restoration space of the Finnish Aviation Museum. The Myrsky-project will continue during the summer, maybe with just a short break. The team is aiming to have the Myrsky MY-14 ready by 2021, at the latest.

Blogi_2019-15-05.jpg

In May the Tuesday Club’s three years of work on the IVLK1 Kurki came to an end when the restoration work was completed, and the plane was returned to the Päijänne-Tavastia Aviation Museum in Vesivehmaa. The Tuesday Club Team was delighted to see Kurki on display in the museum hall. To fit the whole plane there was a little challenging and a matter of inches, but now it is there for the visitors to see.

Blogi_2019-15-06.jpg

Blogi_2019-15-07.jpg

Two broken rotor blades of the SM-1/Mil Mi-1 helicopter (HK-1) have been under repair since the beginning of this year. The damages in the blade structures have been repaired. The damaged areas in the fabric covering were dismantled and they have been covered with new fabric. Now the new covering is waiting for the treatment with shrinking dope and painting.

Blogi_2019-15-08.jpg

Blogi_2019-15-09.jpg

The new work item started in late spring is the restoration and repair work of the damaged Caudron C.59 training plane CA-50, which was used by the Finnish Air Force in the 1920’s. The work will take about three years and all damages will be repaired and the intact surfaces and structures will be conserved. The work was started at the horizontal stabilizer and elevators.

Blogi_2019-15-10.jpg

Photo: Juha Veijalainen

Blogi_2019-15-11-12.jpg

In addition to the restoration and repair projects of museum airplanes, the Tuesday Club has also been working on many other things. The Hawk Experience Center was improved by adding six metal cupboards and several hooks for cargo straps. Two passenger airplane cabin service trolleys were fixed to be used at the Experience Center. Six metal shelves were assembled for the Päijänne-Tavastia Aviation Museum, to be used in the storage containers outside the museum.

Blogi_2019-15-13.jpg

Blogi_2019-15-14.jpg

In addition to all this, the Tuesday Club team built six money collection boxes for the New Aviation Museum fund raising campaign of the Finnish Aviation Museum.

Photos: Lassi Karivalo except if separately otherwise mentioned.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, Tuesday Club

Operation "Kurki returns to Vesivehmaa" - Part 2

Sunnuntai 19.5.2019 - Member of Tuesday Club

Suomeksi

The I.V.L.K.1 Kurki, designed and built by the Air force Airplane Factory in 1927, returned to the Päijänne-Tavastia Aviation museum in Vesivehmaa after a 3-year restoration project. The Tuesday Club of the Aviation Museum Society and the Finnish Aviation museum staff were responsible for the restoration work. It took about 5,000 man-hours to restore the badly damaged Kurki.

Blogi_2019-14-01-02.jpg

Returning Kurki to Vesivehmaa from the Finnish Aviation Museum was a 3-day project. First the plane was dismantled at the Museum for transport. Then it was transported by the Defence Forces’ truck to Vesivehmaa. And finally, the Kurki was re-assembled and placed on display in the museum hall in Vesivehmaa. The dismantling has been described in the previous blog.

Blogi_2019-14-03-04.jpg

On Tuesday, May 14th before noon the Defence Forces’ truck with a trailer arrived from Tikkakoski to transport Kurki from Vantaa to Vesivehmaa. The transport assignment was also a training session for two draftees, so everybody benefitted. Kurki’s wings were loaded on the truck bed, and the fuselage on the trailer bed. It turned out that the sides of the beds were not tall enough for the wings and fuselage. Luckily the truck bed and the trailer bed both had canvas roofs on a metal frame that could be removed. It happened to be a nice and sunny day, because in rainy weather the Kurki couldn’t have been transported on an open truck bed.

Blogi_2019-14-05-06.jpg

The canvas roof had to be removed before loading the wings. The fuselage, however, could be placed on the trailer bed. Only the back end of the canvas roof was opened so that the Kurki’s nose could be maneuvered on the trailer bed. The vertical stabilizer had to be dismantled to make the fuselage shorter and to fit it on the trailer. In addition to the wings and fuselage the wing struts, horizontal stabilizer, elevators and vertical stabilizer were loaded on the truck. When the cargo had been secured with cargo straps, the trip towards Vesivehmaa could begin.

Blogi_2019-14-07.jpg

A couple of cars, carrying Tuesday Club members, drove ahead of the truck to Vesivehmaa to be there to meet the transport vehicle and to move Kurki’s wings and fuselage into the hall of Päijänne-Tavastia Aviation Museum. One of the cars towed the Tuesday Club’s trailer carrying one of the stackers that will be needed in the re-assembling or Kurki’s wings.

Blogi_2019-14-08.jpg

When the truck arrived in Vesivehmaa, the wings were moved first into the hall and the fuselage followed. The assembly would take place on the following day. The Tuesday Club team returned to Vantaa and the Defence Forces’ truck continued towards Tikkakoski. The team thanked the Defence Forces, once again, for helping in the transportation.

Blogi_2019-14-09.jpg

Early on Wednesday morning, May 15th the team gathered again at the Finnish Aviation Museum. All the equipment needed in the re-assembling of the Kurki was packed on a trailer, including another stacker. The six metal shelves, also assembled by the Tuesday Club, were taken on board. The Kurki assembly team consisted of about ten Tuesday Club members and of the Aviation Museum staff members.

Blogi_2019-14-10.jpg

The assembly team arrived in Vesivehmaa at about ten AM and hurried to work. First the port wing was lifted into assembly height, using a stacker, and locked into place on the fuselage by the upper fasteners. Special attention was paid to the vertical position of the wing tip. The Kurki will be placed on display in the hall so that the tip of its port wing will be only a few centimeters under the lower starboard wing of the Aero Jupiter, which is placed on a stand. The sufficient distance between Kurki’s and Aero’s wings was ensured by supporting Kurki to stand slightly leaning on its port wing, with a block of wood under its starboard ski.

Blogi_2019-14-11.jpg

Then the wing struts of the port wing could be fastened, first the front strut, then the rear strut and finally the diagonal strut between them. Now the port wing had been assembled and it was supported by the struts, but the stacker couldn’t be moved yet. With the starboard wing still missing, the Kurki would have keeled over on its left side.

Blogi_2019-14-13.jpg

Blogi_2019-14-14-15.jpg

The other stacker was used to lift the starboard wing to assembly height. The wing was locked in place by the upper fastener and then the struts were fastened. Now the Kurki had its both wings in place and the stackers could be removed. Before assembling the tail part, the plane was maneuvered into its final display position. When the plane was in its place, the boards with wheels under the skis and tailskid could be removed.

Blogi_2019-14-16-17.jpg

Blogi_2019-14-18.jpg

The tail was assembled by fastening first the vertical stabilizer.  Then the horizontal stabilizer was fastened and onto that the elevators. The horizontal stabilizer was secured into place with a cable between the fuselage and the stabilizer. When the Kurki was dismantled at the Finnish Aviation Museum, all the control cables in the tail part were carefully labelled so that the assembly would be easy. However, some cable-shuffling was needed before all the cables had found their right places and the rudder and the elevators worked as they should.

Blogi_2019-14-19.jpg

After about five hours’ work the Tuesday Club team had re-assembled the I.V.L.K.1 Kurki and placed it on display in the Vesivehmaa hall. It was time to document the moment and take a picture of the pleased Tuesday Club members.

Blogi_2019-14-20.jpg

Kuva: Janne Salonen.

Blogi_2019-14-21.jpg

Also Hannu Iivarinen (chairman of Lahti Ilmasilta), Janne Salonen (chairman of the Finnish Aviation Museum Society) and Antti Laukkanen (museum mechanic of the Finnish Aviation Museum) were pleased: the I.V.L.K.1 Kurki restoration project had been completed and the plane had returned to Vesivehmaa.

Photos: Lassi Karivalo except otherwise separately mentioned.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, I.V.L. K.1 Kurki

Operation "Kurki returns to Vesivehmaa" - Part 1

Maanantai 13.5.2019 - Member of Tuesday Club

Suomeksi

Half a dozen Tuesday Club members and members of the Finnish Aviation Museum staff gathered in the mid-hall of the Finnish Aviation Museum on Monday, May 13. The task at hand was to dismantle the I.V.L.K.1 Kurki, which had been on display for about six monthts, and prepare it for the transportation to the Päijänne-Tavastis Aviation Museum in Vesivehmaa. The Kurki is returning to the place where it was before its restoration in 2016.

Blogi_2019-13-01-02.jpg

The dismantling of Kurki is Part 1 in the operation “Kurki returns to Vesivehmaa”. The following episodes in the operation are the transport of Kurki from Helsinki-Vantaa to Vesivehmaa on May 14th and the re-assembling of the plane on May 15th.

Blogi_2019-13-03-04.jpg

The dismantling was started by removing the venturi-tube on the wing strut of the starboard wing and unfastening the tail part. The bracing cables for the horizontal stabilizer and the control cables for the tail were unfastened and tied on a roll for the journey.
Then the elevators were unfastened from the horizontal stabilizer and the stabilizer was removed by pushing it out through the gap between the fuselage and the vertical stabilizer. All fastening bolts were left in their places so that the re-assembling of the plane would be easier. Before dismantling the wings, the tail was lifted so that the wings were completely horizontal, and it would be easier to place the stackers under the wings.

Blogi_2019-13-05.jpg

Two stackers were needed when the wings were unfastened. A padded platform had been built on the forks of the stackers. First one stacker was placed under one wing to support the wing when the wing on the other side was removed. This was necessary to prevent the plane from keeling over to one side when the wing is unfastened.

Blogi_2019-13-06-07.jpg

The unfastening of the wing was started by pulling out the fastening pins on the main wing brackets at the wing root and unfastening the aileron cables. Then the front, middle and rear wing struts could be removed one by one and finally the wing rested on the stacker.

Blogi_2019-13-08.jpg

The wing struts had been in the way and the stacker couldn’t be placed under the wing’s center of mass. When the struts were unfastened, the stacker could be moved towards the center of the wing. This was done by manually lifting the wing tip. The wing was resting on the stacker and it was unfastened by inching the wing manually outwards and supporting it at the wing tip. When the wing had come loose, it was lowered on the floor. It was turned up, standing on its leading edge and placed on wooden frame. The other wing was unfastened in similar manner. It would be interesting to know what the mechanics of the Air Force airplane factory had thought when watching the activities of the Tuesday Club team. In 1927 the mechanics were the professionals in assembling and dismantling the Kurki.

Blogi_2019-13-09-11.jpg

The Kurki’s fuselage was now without wings and it was lifted by the landing gear with a stacker so that boards with wheels could be placed under the skis. Another board with wheels was placed under the tailskid. Now the fuselage could be maneuvered easily when loading it for transportation.

Blogi_2019-13-12.jpg

The smaller parts, included wing struts, elevators and horizontal stabilizer, were wrapped in bubble wrap for the transportation.

Blogi_2019-13-13.jpg

Finally, all the tools for the re-assembling of the Kurki at Vesivehmaa and all other items (small ladder, paddings, timber, padded platforms for stackers, etc.) where gathered and packed to take along to Vesivehmaa. Equipment of the Defence Forces will be used for the transport.

Blogi_2019-13-14.jpg

One stacker was loaded on a trailer, to be used for re-assembling Kurki at Vesivehmaa. It will be taken there when the Kurki is unloaded from the truck. The other stacker will be taken to Vesivehmaa on May 15th when the Tuesday Club team travels there to re-assemble the plane.

Blogi_2019-13-15.jpg

The story continues in Part 2 of the project “Kurki returns to Vesivehmaa”.

Photos: Lassi Karivalo except if separately otherwise mentioned.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, I.V.L. K.1 Kurki

Last items of Kurki restoration work

Sunnuntai 12.5.2019 - Member of Tuesday Club

Suomeksi

The restoration project of the I.V.L.K.1 Kurki plane has been completed at the Tuesday Club. The Kurki was designed and built by the Air Force Airplane Factory in the 1920’s and its restoration work began in spring 2016. Kurki has been on display in the mid-hall of the Finnish Aviation Museum since December but some small items have been missing: the new seat belt in the passengers’ seat and the ribbons around the window edges.

Blogi_2019-12-01-02.jpg

The leather seat belt for the passengers’ seat

The restoration team didn’t find the original seat belt but fortunately there is a good photograph from 1927 of Kurki’s cabin, where the seatbelt and its buckle are clearly visible. For the new belt a similar metal buckle was made and shoemaker Tuhattaituri prepared the leather seat belt according to the given instructions. The cabin seats two passengers but there is only one seatbelt, reaching from wall to wall. This means that the passengers share the seat belt.

Blogi_2019-12-03-04.jpg

Blogi_2019-12-05-07.jpg

The new belt, prepared by the shoemaker, was cut to a suitable length and fastened into the Kurki cabin in the place where the original belt had been. The location of the seatbelt and its fastening can be seen on the photograph. The ends of the original leather belt with metal insets were left on the wall of the cabin when the belt had been cut off. The original metal insets and screws were used when fastening the new belt to the cabin wall.

Blogi_2019-12-08.jpg

The decoration ribbon around the cabin windows

Blogi_2019-12-09.jpg

In the picture of Kurki’s cabin, taken in 1927, a decorative sawtooth-patterned ribbon can be seen under the thin wood frame around the oval cabin windows. Some shreds of the original ribbon fabric were still under the frame. It could be seen that the decorative ribbon had been dark brown.

Blogi_2019-12-10.jpg

A length of brown ribbon was bought from a fabric store. It was cut lengthwise into two, using zigzag-bladed scissors. Now the team had a suitable piece of zigzag-edge ribbon for both windows. The ribbon was fastened on the wooden window frame and the frame was nailed into place using the original nails.

Blogi_2019-12-11.jpg

The final works were now completed: the seatbelt was in place and the decorative ribbons around the windows had been installed. Now the Kurki was ready to be returned and placed on display at the Päijänne-Tavastia Aviation Museum in Vesivehmaa. The restored I.V.L.D.26 Haukka I destroyer has also been returned there after the restoration by the Tuesday Club. The Kurki will be transported to Vesivehmaa on May 14th.

Photos: Lassi Karivalo.

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, I.V.L. K.1 Kurki

Preliminary preparations for repair of the Caudron C.59?s horizontal stabilizer and elevators

Torstai 9.5.2019 - Member of Tuesday Club

Suomeksi

The Caudron c.59 (CA-50) airplane’s lower wings, horizontal stabilizer and elevators have been waiting at the Finnish Aviation Museum for the repair work to begin. The restoration of VL Myrsky, continuing for a few more years, and the ongoing repair of helicopter SM-1/Mi-1 rotor blades are still occupying the restoration space, so there is not yet space for the Caudron. However, the preparations for the repair of Caudron’s stabilizer and elevators have been started in another space of the museum.

Blogi_2019-11-01.jpg

Before starting the actual repair of Caudron’s wings and tail, a condition assessment was made. Based on the results of the assessment, the principles for the repair work will be decided. The plane will be restored, based on the principles of repairing conservation. This means that the damages will be repaired but everything worth saving will be saved in its original but cleaned appearance.

Blogi_2019-11-03-05.jpg

The condition assessment of the horizontal stabilizer and elevators, still in one piece, took place in late April. The fabric covering of the horizontal stabilizer is in very poor condition. There are several holes and damaged areas in the covering and the fabric has frayed very thin and it breaks like thin paper when it is touched. The fabric covering has almost disappeared on the wooden leading edge of the horizontal stablilizer. It is almost certain that none of the original fabric covering on the horizontal stabilizer can be saved. The covering will have to be dismantled and replaced.

The Tuesday Club team decided to find out how the original covering of the stabilizer has been installed. The original covering principle can be seen clearly through the holes in the rotten fabric. A strip of fabric has been fastened along the ribs of the stabilizer, fastened with another strip of fabric around the ribs. The covering fabric has been sewn onto these strips. Then the covering fabric has been tightened using shrinking dope and painted.

Blogi_2019-11-07.jpg

The wooden structure of the horizontal stabilizer has bent crooked during the years, although there are steel wire stiffeners inside. The wooden frame will have to be straightened before the covering work. The wooden frame seems to be undamaged, but the real condition will be discovered when the fabric covering has been dismantled. It is possible that rotten wood will be found under the covering.

Blogi_2019-11-08-09.jpg

The fabric covering on the elevators is in better condition, but fragile. Some of the original covering may be saved, but whether that is possible or not, will be seen later. The covering on the elevators has been fastenede in a similar way as on the horizontal stabilizer and the wooden frame seems intact. There is no wooden batten on the trailing edge of the elevators (and not on the wings, either). The trailing edge looks like a bat’s wing, as in the fabric-covered airplanes built in the 1920’s.

Unfastening the horizontal stabilizer and elevators

Blogi_2019-11-10.jpg

The horizontal stabilizer and the elevators are fastened to each other using ten metal hinges. The hinge roots have been embedded in the notches in the stablizer’s trailing edge and the elevators’ leading edge. The hinges have been locked in place using bolts penetrating the stablizer’s trailing edge and the elevators’ leading edge.

Blogi_2019-11-11.jpg

The hinge bolts were removed on both sides of the horizontal stabilizer. The nuts on the bolts opened easily although they were rusted, which was quite a surprise as the nuts and bolts have been in place for more than 90 years! When all hinge bolts had been removed, the elevators were pulled away from their hinges. Both elevators could be unfastened easily.

Blogi_2019-11-13.jpg

The team decided to unfasten the hinges, still fastened on the trailing edge of the stabilizer, so that they could be cleaned. This would also make the next work phases easier. The bolt of each hinge was unfastened, and the hinges could be pulled out, one by one, from their notches. The hinges were numbered so that it will be easier to install them back into their original places. The last phase was to unfasten the brackets for the upper and lower supporting wires, which are located on the stabilizer’s trailing edge on the third rib.

Blogi_2019-11-14.jpg

Caudron C.59’s (CA-50) horizontal stabilizer and elevators are now ready for the actual restoration work to begin.

Photos: Lassi Karivalo

Translation from Finnish to English: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, Caudron C.59, CA-50

Tuesday Club does all kinds of things!

Sunnuntai 28.4.2019 - Member of Tuesday Club

Suomeksi

The Tuesday Club has an important role in the activities of the Finnish Aviation Museum and the Aviation Museum Society. These blogs usually describe the restoration and repair of museum airplanes, but the Tuesday Club does all kinds of other things as well.

In the past months the Tuesday Club has been working to improve the Hawk Experience Center and there have also been different activities for the Päijänne-Tavastia Aviation Museum and for the Finnish Aviation Museum.

Blogi_2019-10-01-02.jpg

The Aviation Museum Society’s Hawk Experience Center gained great success last year and now it is being prepared for its 2019 summer tour in different events. The service facilities of the Experience Center have been improved during the winter.

Blogi_2019-10-03.jpg

The Tuesday Club team has assembled and modified six new metal cabinets for the Hawk Experience Center. The cabinets are on wheels and easy to move around and transport. The wheels could not be directly installed on the standard tube legs of the metal cabinets. Therefore, the cabinets were fastened by their legs on a sturdy plywood board and the wheels turning 360 degrees were fastened under the four corners of the plywood board. Two of the four wheels on each cabinet have brakes. The new cabinets can be easily moved around in the Experience Center.

Blogi_2019-10-04-05.jpg

Old and rejected airplane cabin service and sales trolleys were donated to the Aviation Museum Society several years ago. The trolleys have been in the storage, waiting for a new life. Now the morning of their new life is here: the Tuesday Club team did a proper maintenance on the trolleys, painted them blue and added Aviation Museum Society logo stickers on the sides. Now the trolleys are as good as new and will be used in the Hawk Experience Center.

Blogi_2019-10-06-07.jpg

When the Hawk Experience Center is transported to the various events, the items inside it must be properly secured with cargo straps. More fastening points were needed for the cargo straps and the Tuesday Club team added four new hooking loops on the walls the Experience Center.

Blogi_2019-10-08-09.jpg

The Päijänne-Tavastia Aviation Museum has three large sea containers next to the museum hall at the Vesivehmaa airfield. The containers are used for storing museum items which are not on display. The museum staff wanted to improve the functionality and storage efficiency of the containers by adding shelves for the airplane equipment which have been stored on pallets. The Tuesday Club team assembled six new metal shelves for the sea containers at Vesivehmaa.

Blogi_2019-10-11.jpg

The Aviation Museum Society is arranging a three-year fund-raising campaign for the Aviation Museum’s “New Aviation Museum”-project. Several money collection boxes are needed for the aviation museums and aviation events so that as many visitors as possible can participate and donate in the fund-raising campaign. The Tuesday Club team has built six money collection boxes during the past months. The boxes are partly transparent, each box has two plexi glass walls. The first four boxes are ready to be used for collecting donations from the visitors. Similar money collection boxes were made by the Tuesday Club for the VL Myrsky II (MY-14) restoration project.

Blogi_2019-10-12-13.jpg

There is a staircase from the Hall II of the Finnish Aviation Museum into the restoration space of the museum. The restoration space is not open to the public and there has been a rope across the top of the stairs to indicate that the stairs are closed. The museum decided to replace the rope with a proper gate. The Tuesday Club team built a sturdy gate from 45x95mm planed battens and painted it blue. The gate was attached to the stairway railing post with hinges and a spring was added to pull the gate closed.

Photos: Lassi Karivalo

Translated from Finnish to English by Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, Hawk Experience Center, Päijänne-Tavastia Aviation Museum, Finnish Aviation Museum

Assembly of Myrsky's wing ribs on trailing edge

Torstai 11.4.2019 - Member of Tuesday Club

Suomeksi

The preparation of ribs for Myrsky’s wings was started in the very beginning of the Myrsky restoration project in 2016. At the time ribs were made for the mid-wing section (between the wing spars) and for the leading and trailing edges.

Blogi_2019-09-02.jpg

Now the Myrsky wing restoration and assembly has reached the point where only the ribs on the wings’ trailing edge are missing.

Blogi_2019-09-03.jpg

Both wings have 12 ribs on the trailing edge between the root of the wing and the aileron gap. Each rib has a notch for the flap on the lower side of the trailing edge. There are also holes in the ribs for the operating mechanisms of the ailerons and landing gear.

For the installation of the trailing edge ribs the wing was placed upside down. This way it is easier to install the operation mechanisms for the ailerons and landing gear through the holes in the ribs. Furthermore, it is easier to make sure that the flap fits into the notch in the ribs.

Blogi_2019-09-04.jpg

As preliminary work the bearing block, operation bars and angle gear box for the flaps and ailerons have been installed. Also the operation mechanism for the landing gear, which penetrates the ribs, had been tested in its place.

Blogi_2019-09-05.jpg

The most important preparatory work item was to build the assembly jig from steel tubes. It is necessary to use the jig to be able to place the ribs on the trailing edge in the right position. They must be exactly on the same level with each other and with the rear spar and the batten on the trailing edge.

Blogi_2019-09-06-07.jpg

The assembly work was started on the right / starboard wing. When the assembly jig was in place, the ribs could be placed one by one between the rear spar and the rear tube of the jig. At this phase the ribs were only preliminarily fastened.

Blogi_2019-09-09-10.jpg

When all the ribs on the trailing edge had been placed in a neat row between the rear spar and the rear tube of the jig, the operation mechanisms of the flap, aileron and landing gear were pushed through the holes in the ribs. At first glimpse the several operation bars and mechanisms are a jumble, but each bar and tube has a purpose and has its own route through the ribs.

Blogi_2019-09-11.jpg

It was also tested how the flap settles into the notch in the ribs. The original aluminum flap pressed nicely into the notch and it also opened as expected.

Blogi_2019-09-12.jpg

The ribs will be glued onto the rear spar when the trailing edge batten which joins the tips of the ribs is ready and has been assembled into the jig.

Translated from Finnish to English by Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Myrsky horizontal stabilizer is covered with plywood

Maanantai 8.4.2019 - Member of Tuesday Club

Suomeksi

The rebuilding of the Myrsky (MY-14) horizontal stabilizer is a good example how the restoring work progresses in phases. The phasing of restoring work is due to the prioritization of the various restoration projects. The rebuilding of Myrsky’s horizontal stabilizer has been going on whenever there has been a break in other Myrsky work, e.g. building the wings.

Blogi_2019-08-01.jpg

The frames of the horizontal stabilizer halves were finished already at the end of 2016 and then a 12-month break in the work followed. In 2018 the work was continued, and the halves of the horizontal stabilizer were covered with 1,5 mm plywood between the front and rear spars. Before the plywood covering was installed, the inner structures of the horizontal stabilizer halves and the inside surfaces of the plywood were varnished with polyurethane varnish, tinted red.

Blogi_2019-08-03-04.jpg

In the beginning of this year the covering of the leading and trailing edges of the horizontal stabilizer was started. The work was started at the trailing edge, where the hinge brackets for the elevator had been fastened. The trailing edge of the horizontal stabilizer is concave in shape to match the elevator’s leading edge which is hemispheric.

Blogi_2019-08-05-06.jpg

The covering of the trailing edge was started by carving the rectangular wooden battens on the upper and lower edge pointed, so that the trailing edge is curved inwards. As the work progressed, the shape of the trailing edge was checked regularly using a gauge to make sure that the concave shape is correct.

Blogi_2019-08-07.jpg

When the battens on the upper and lower edges had been carved, the halves of the horizontal stabilizer were fastened on an assembly jig, trailing edge upwards.

Blogi_2019-08-08.jpg

The covering work was started by cutting a thin strip of 1,5 mm plywood, matching the length of the trailing edge. Before the strip could be fastened, several supporting pieces of plywood (shaped to match the shape of the trailing edge) were glued on the trailing edge, using Casco Outdoor wood glue.

Blogi_2019-08-09-10.jpg

Then the plywood strip could be glued on the trailing edge. Epoxy glue was spread on the upper and lower surface of the trailing edge, on the end pieces and on the supporting plywood pieces. The plywood strip was forced against the concave trailing edge using a thick round wooden pole. The pole was fastened on the horizontal stabilizer using cargo straps. When the glue had dried the straps were removed and the additional skirts of the plywood were cut off. Both halves of the horizontal stabilizer were covered in a similar way. The halves were turned around in the assembly jig and the work on the leading edges could be started.

Blogi_2019-08-11.jpg

Pieces of 1,5 mm plywood were cut for the leading edge on both stabilizer halves. On the leading edge the covering piece of plywood stretches around the edge from front spar to front spar. The piece of plywood had to be shaped like a trough to match the profile of the leading edge.

Blogi_2019-08-12-13.jpg

First the plywood was moistened with water. Then the damp plywood was pressed tightly around the leading edge of the horizontal stabilizer and fastened using supporting battens and cargo straps. In a couple of days the plywood had dried and the straps could be removed. The Tuesday Club team was pleased to see that the plywood now had the correct trough shape and matched the shape the leading edge. An alternative work method would have been to use hot steam to moisten the plywood and then fasten it on a mold.

Blogi_2019-08-14.jpg

Before gluing the plywood, it was test assembled around the leading edge. The team wanted to make sure that the plywood trough pressed tightly on the tip batten and on the leading edge ribs and reached on both sides as far as the front spar. The plywood covering of the mid-section of the horizontal stabilizer had been glued in an earlier work phase on the front spar. The leading edge covering meets this mid-section plywood with a scarf joint.

Blogi_2019-08-15-17.jpg

When the leading edge plywood covering was in place, the epoxy glue was mixed and cellulose fibre was added as binder. The glue was spread with a brush on the leading edge batten, ribs and the edge of the mid-section plywood on the front spar. The trough shaped plywood covering was pressed against the leading edge and fastened tightly using supporting battens and cargo straps.

Blogi_2019-08-18.jpg

The scarf joint of the two pieces of plywood connecting on the front spar was secured with staples from a stapling gun.

Blogi_2019-08-21-23.jpg

After a couple of days the cargo straps were removed. The team members knocked on the leading edge plywood to make sure that it had been properly fastened on the leading edge batten and the ribs. The staples securing the scarf joint on the front spar could be removed.

Blogi_2019-08-25.jpg

When the seams of the scarf joint had been ground smooth, the work was ready. Both halves of the horizontal stabilizer were covered in a similar way.

Photos: Lassi Karivalo

Translation from Finnish to English: Erja Reinikainen.

1 kommentti . Avainsanat: aviation history, restoring, old aircraft, VL Myrsky II, MY-14

Caudron C.59 parts were transported from Vesivehmaa to Vantaa

Sunnuntai 17.3.2019 - Member of Tuesday Club

Suomeksi

The Caudron C.59 (CA-50) will be the next restoration project for the Tuesday Club. The two lower wings, horizontal stabilizer, elevator and wing struts were transported from Päijänne-Tavastia Aviation Museum at Vesivehmaa to the Finnish Aviation Museum in Vantaa. The Caudron has been stored in parts at Vesivehmaa and it is included in the airplane catalogue of the War Museum.

Blogi_2019-07-01_Hannu_Iivarinen.jpg

Photo: Hannu Iivarinen

The Caudron has been used by the Finnish Air Force in 1923-1929 as a training plane. The parts of the Caudron were transported by the Finnish Defence Forces and the actual transport task was a part of the draftees’ training. The two fabric-covered wings have been stored in the sea container next to the museum hall. The horizontal stabilizer, elevator and the wing struts have been in the museum hall. The main fuselage of the plane remained in the museum hall and it will be transported later to be restored.

Blogi_2019-07-02-04_Hannu_Iivarinen.jpg

Photos: Hannu Iivarinen

A team of Finnish Aviation Museum staff and Tuesday Club members left Vantaa very early in the morning. Their task was to pack and load the Caudron’s parts into the Defence Forces’ truck. The team had a collection of wing supports, cushions and cargo straps which would be needed in the packing.

Blogi_2019-07-05_Matias_Laitinen.jpg

Photo: Matias Laitinen

The weather was cold and snowy, so the team was a little bit doubtful whether the doors and locks could be opened because of the arctic conditions. However, at Vesivehmaa snow had been cleared and the doors of the hall and the container were accessible. However, some effort was needed before the lock of the container was open.

Blogi_2019-07-06-07_Matias_Laitinen.jpg

Photos: Matias Laitinen

When the Defence Forces’ truck arrived from Tikkakoski, the loading of Caudron’s parts could be started. First the two lower wings were moved from the sea container and then the elevator with horizontal stabilizers, and finally the wing struts. The parts were placed on the wing supports and cushions and secured with cargo straps on the fastening points in the cargo space. The team wanted to make sure that all the parts were secured so that no damage could happen during the transport. When everything was ready the team had a coffee break before setting on the road.

Blogi_2019-07-09-10_Jorma_Laakso_ja_Matias_Laitinen.jpg

Photos: Jorma Laakso & Matias Laitinen

The truck arrived at the Finnish Aviation Museum soon after noon. The cargo straps were unfastened and the Caudron parts were moved into the Museum, but not yet into the restoration space.

Blogi_2019-07-12_Matias_Laitinen.jpg

Photo: Matias Laitinen

It will take a while before the Tuesday Club team and the Museum’s staff will start the restoration work of the wings, elevator and vertical stabilizer and the wing struts. Before that the Caudron’s parts brought from Vesivehmaa will go through a thorough condition assessment. Based on the results of the assessments the restoration methods will be chosen.

Traslated from Finnish to English by Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, Caudron C.59, CA-50

Fabric covering of SM-1 rotor blade is patched

Tiistai 12.3.2019 - Member of Tuesday Club

Suomeksi

The repair of the SM-1 helicopter’s (HK-1) two rotor blades (No1 and No3) has been going on for about a month. The fractures on the trailing edge of the blades have been repaired. Now the focus is on repairing the damages in the fabric and plywood covering. The damaged fabric covering has had to be dismantled in large areas.

Blogi_2019-06-01.jpg

The installation of the new fabric covering was first tested in the small damaged area in the middle of blade No 3. The damaged fabric had been dismantled in an area which was two rib-sections wide and reached up to the plywood-covered area in the leading edge and to the wooden strip on the trailing edge.

The new fabric will not be sewn onto the ribs as it has originally been. The fabric has been sewn on the ribs in such a complicated way that it is not possible to follow a similar procedure in the repair work. The Tuesday Club team considered the situation. If the rotor blade had been damaged during the using period of the helicopter, the wooden and fabric covered rotor blade wouldn’t have been repaired. Most likely a new rotor blade would have been installed. The Team decided that their task was to repair the rotor blades so that they would look intact and the outcome of the repair work would resemble the original blade structure as far as possible.

Blogi_2019-06-02.jpg

The patching of the damaged area was started by fastening painter’s tape around the edges of the dismantled area so that the original surface was visible about 1,5 cm at the edges. The original fabric areas were sanded smooth using sandpaper 250. The sanding dust was removed using a cloth moistened with a mixture of Sinol and water.

Blogi_2019-06-03.jpg

The area to be repaired was two rib sections wide (25 cm) and reaching from the trailing edge up to the plywood on the leading edge (35 cm). The Team decided to fasten the new cotton fabric covering by its edges using contact adhesive. Small fabric patches can be fastened by using only shrinking dope.

Blogi_2019-06-04-05.jpg

A piece of fabric matching the size of the hole in the rotor blade was cut from cotton fabric, which is used for covering airplanes. Scissors with zigzag blades were used so that the fabric will have a saw-toothed edge, which will fasten more firmly onto the bottom material than a straight-cut fabric edge. The rotor blades of SM-1 helicopter have originally been covered with cotton fabric and that is why the Team didn’t use modern reinforced fabric in the repair work.

Blogi_2019-06-06-07.jpg

The patch of new fabric was first glued onto the existing material at the top edge. The Team used contact adhesive (Bostik) and the adhesive was spread in equal width on the new fabric and on the edge of the repair area. When the adhesive had dried for about ten minutes, the upper edge of the fabric was pressed, pulling the edge at the same time, onto the upper edge of the opening.

Blogi_2019-06-08-09.jpg

Then the sides of the fabric patch were glued. This was done in 10 cm long phases, advancing towards to the trailing edge of the rotor blade. When the edges of the patch, with adhesive, were pressed against the edges of the dismantled area, the premature contact of the surfaces was prevented by using a piece of cardboard between the surfaces. When the work progressed, the piece of cardboard was slowly pulled away.

Blogi_2019-06-10-13.jpg

Working in a similar way as when fastening the upper edge of the fabric, the side edge of the fabric was pulled in both directions when fastening it. This is how the fabric got its preliminary tightness before the actual tightening with shrinking dope. When the new fabric had been glued by its edges all the way up to the wooden strip on the trailing edge, the patch was ready to be tightened.

Blogi_2019-06-14-15.jpg

The tightening of the covering fabric will be started by water treatment where the fabric is sprayed wet a few times and left to dry. Then the actual tightening will be done by applying several layers of nitrocellulose varnish on the fabric. The varnish, i.e. shrinking dope, will give the fabric its final impermeability and tightness.

Photos: Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoring, old aircraft, helicopter, SM-1

« Uudemmat kirjoituksetVanhemmat kirjoitukset »