Wing root fairing of Myrsky?s port wing at Tuesday Club

Sunnuntai 11.4.2021 - Tuesday Club member

Suomeksi

The joint of Myrsky-fighter’s (VL Myrsky II) fuselage and wing is covered with a wing root fairing, made of 1 mm thick aluminium sheet. The wing root fairing consists of a short front section, which covers the leading edge of the wing and reaches under the fuselage. The longer rear section of the wing root fairing covers the seam of the fuselage and the wing, all the way to the trailing edge and around it.

Blogi_2021-06-01.jpg

Blogi_2021-06-02.jpg

The rear section of the port wing root fairing was sent to the Tuesday Club for further modifications. It came from Flanco Oy where Antero Flander had forced it into shape against a mould. The Finnish Air Force Museum, working on Myrsky’s restoration at Tikkakoski, had made the sturdy plywood mould. The wing root fairing was made from three aluminium sheets, forced into shape against the mould and then welded together.

Blogi_2021-06-03.jpg

The parts of the port and starboard wing root fairings, which cover the front section of the fuselage and wing joint, had already been sent from Flanco Oy to the Tuesday Club in Vantaa where the parts were welded together. The moulds for the front sections had been made by the Tuesday Club. Flanco Oy has helped in making several other metal parts that are needed in the restoration of the Myrsky MY-14.

Blogi_2021-06-04.jpg

The Tuesday Club team had now both sections of the port wing root fairing and they could be preliminarily fitted into place at the root of the port wing.

Blogi_2021-06-05.jpg

The front and rear sections of the wing root fairings will be finalized at the Tuesday Club, joined together and test assembled. The front and rear sections will be joined together with a joint where the aluminium plate riveted on the lower side of the rear section’s front edge is pushed under the front section’s edge. The holes have not yet been made for the flange nuts, which are used for fastening the wing root fairing sections to the side of the fuselage and to the wing surface.

Blogi_2021-06-06.jpg

The wing root fairings will be test assembled when the wing halves, made and undercoat painted at the Tuesday Club, will be assembled on the fuselage frame of VL Myrsky MY-5 at the Finnish Aviation Museum. However, it will take some time before the wing root fairings are ready for the test assembly.

Photos: Lassi Karivalo

Translation: Erjan Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Wheel well and aileron inspection hatches on Myrsky?s test wing

Sunnuntai 21.3.2021 - Tuesday Club member

Suomeksi

When the undercoat painting of VL Myrsky II’s (MY-14) wings and tail part surfaces had been completed, the activity of the six Tuesday Club members working on the Myrsky project could be targeted to other things. The new work item is the test wing and the construction of its wheel well and the installation of the ailerons’ inspection hatch covers.

Blogi_2021-05-01-03.jpg

The wheel well of the test wing is in the square space bordered by the front and rear spars and the wing ribs. The wall of the wheel well is made of 2 mm thick plywood. The wall billet had been cut earlier, now it was fitted into place by bending the plywood into a circle, in the space bordered by the spars and ribs. At the fitting stage the plywood wall was too tall for its space. When the wall had settled into place as desired, the excessive height was cut away and the plywood wall was fastened. The next phase was to make from plywood the corner pieces to cover the empty spaces in the corners of the wheel well.

Blogi_2021-05-04.jpg

A supporting curb will be built on the upper edge of the plywood wall of the wheel well. The pressure lathed aluminium cover will be fastened on the curb to shield the wheel well. The covers have already been lathed for both wheel wells of the test wing. The supporting curb and the cover on the starboard wing half are already in place. The wheel wells and their covers will be hidden under the aluminium wing root fairings, which cover the seam of the Myrsky’s fuselage and wing.

Blogi_2021-05-05-06.jpg

The supporting curb for the wheel well’s upper edge on the port side wing half was made from plywood strips which were glued together and forced into a mould. When the glue had dried, the supporting curb was unfastened from the mould and modified into measure and is now waiting to be installed.

Blogi_2021-05-07.jpg

Simultaneously with the building of the wheel well, the fitting of the half-finished aileron inspection hatch covers was started. This task has been waiting while the ailerons were being painted with undercoat paint.

Blogi_2021-05-10.jpg

Blogi_2021-05-13-14.jpg

The aileron is fastened on the wing with three hinges. The hinge knuckles inside the aileron’s leading edge are fastened on the journaled hinge arms on the wing with bolts. On the lower side of the aileron’s leading edge there is an inspection hatch for each hinge.

The opening of the inspection hatch has a cover made of 1 mm thick aluminium plate. The Tuesday Club team has one original hinge hatch cover as a model. The cover is for the hinge hatch in the middle of the aileron. However, the team made new covers for all aileron inspection hatches. On the front side of each inspection hatch opening there is a slot on the aileron’s surface for fastening the cover.

Blogi_2021-05-15-16.jpg

Blogi_2021-05-17-18.jpg

These slots for fastening the inspection hatch covers had been covered during the undercoat painting of the aileron, when a strip of linen fabric was fastened to reinforce the leading edge. The covered slots were cut open with a sharp knife, then the inspection hatch covers were fitted into place, one by one. When the hatch is closed, the front edge of the cover is slipped into the slot in the aileron, then the cover is pressed against the aileron surface to cover the opening. The cover is locked into place with one or two screws, located on the rear edge of the cover. The screws are pressed and locked into the locking holes with springs. The new aluminium hatches don’t have the locking screws yet.

Photos: Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Undercoat painting of Myrsky?s wings was finished

Lauantai 27.2.2021 - Tuesday Club member

Suomeksi

The undercoat painting of the upper sides of Myrsky’s (VL Myrsky II, MY-14) wing halves took about two months. Now the work is ready. The undercoat painting procedure of the upper sides followed the undercoat painting of the lower sides of the wings. First the plywood surfaces are painted with pale grey TEMALAC AB 70 alkyd paint which contains aluminium flakes, and it is covered with a couple of layers of dark grey Teknos Oy adhesion primer Futura 3.

Blogi_2021-03-01.jpg

Photo: Jouni Ripatti.

The painting of the upper surfaces of the wing halves with aluminium flake undercoat paint was described in the previous blog. Before the dark grey adhesion primer could be applied on the aluminium flake undercoat paint, the painted surface was ground smooth and some uneven spots on the plywood surface had to be spackled.

Blogi_2021-03-04.jpg

Photo: Jukka Köresaar.

Blogi_2021-03-06.jpg

The Teknos Oy's Futura 3 RAL 7005 adhesion primer was spread with a mohair roller. When the paint had dried, it was noticed that the painted surface wasn’t as smooth as it should have been. Some uneven “orange peel surface” was detected. The painted surface was therefore ground smooth manually and with a disk grinder, using 180 sandpaper grit.

Blogi_2021-03-07.jpg

Blogi_2021-03-08.jpg

Photos: Jouni Ripatti.

The paint dust was removed and a new layer of Futura 3 paint was applied. This time the paint was thinned with white spirit to a solution of 80%. The soft mohair roller was changed into a harder foam rubber roller. This time the result was satisfactory, but in some places some uneven paint surface could still be seen. However, after grinding the Futura 3 undercoat paint surface was very smooth.

Blogi_2021-03-11.jpg

Photo: Jouni Ripatti.

When the small uneven areas were ground, the paler grey aluminium flake paint was revealed from under the darker adhesion primer and the surface looked patchy. It is important, that the two undercoat paints have different shades. Because of this it can be seen when the lighter grey layer of alkyd paint becomes visible when the top layer of the adhesion primer surface is ground.

Blogi_2021-03-12.jpg

When using the disk grinder to grind the Futura 3 surface, the bare plywood surface appeared in some places. This was not the purpose. These places were patched with a layer of adhesion primer. When the patched spots had dried they were ground manually, using first a rougher (150) INDASA Fine sanding pad and then a finer (240) INDASA Super Fine sanding pads.

Blogi_2021-03-13.jpg

Now the upper and lower sides of the MY-14 wing halves have been painted with undercoat paint and they are waiting for the paint finishing. The upper surface will be dark green with black camouflage and the lower side will be DN-blue. The paint finishing will not be done at the Tuesday Club, it will be bought from outside. The main reason for this is that the restoration space of the Finnish Aviation Museum is not sufficiently dustless or suitable for the large-scale spray painting of the wing surfaces.

Blogi_2021-03-14.jpg

The Tuesday Club team can now continue with the other remaining work in the construction of the Myrsky’s wing. The installation of the step plates on the upper surface of the wing root has been started. The step plates have been cut from 2 mm thick plywood and they haven’t been painted yet. The aluminium wing root fairings, which protect the seam of the fuselage and the wing, are fastened on the inner edge of the step plates.

Photos: Lassi Karivalo except if otherwise separately mentioned.

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Plywood surfaces of upper sides of Myrskys wings are ground and painted with undercoat paint

Lauantai 6.2.2021 - Tuesday Club member

Suomeksi

When the lower sides of VL Myrsky II’s (MY-14) wings had been painted at the Tuesday Club with undercoat paint, the wings were turned around and the undercoat painting of the upper sides was started.

The procedure follows the undercoat painting of the lower sides of the wings. First the plywood surfaces are painted with Tikkurila Oy pale grey TEMALAC AB 70 alkyd paint which contains aluminium flakes, using fine rollers. The flake paint is used to make the plywood surface very smooth. The aluminium flake alkyd paint is covered with a layer of TEKNOS Oy adhesion primer Futura 3. The wing surfaces are painted with several layers of both paint types and after each layer the surface is ground smooth with sandpaper. The adhesion primer has a darker shade of grey than the alkyd paint, so that it can be seen when the lighter grey layer of alkyd paint becomes visible when the adhesion primer surface is honed.

Blogi_2021-02-01-02.jpg

Blogi_2021-02-03-04.jpg

Blogi_2021-02-05-06.jpg

Before starting with the aluminium flake alkyd paint, a couple of plywood seams were spackled on the upper side of the wing. Then the plywood surfaces were ground as smooth as possible. A disk grinder was used, with 180 grinding paper grit. The disk grinder also removed the grinding dust. After this the plywood surfaces were vacuumed and wiped with an alcohol solution which removes grease. The solution contained 50% Sinol and 50% water. Then the damp surfaces were dried with a heat blower. Then the grinding was repeated, now manually and using 240 sandpaper grit. Then the surfaces were cleaned again.

Blogi_2021-02-07.jpg

Blogi_2021-02-09-10.jpg

Blogi_2021-02-14.jpg

Photo: Jouni Ripatti.

Blogi_2021-02-11.jpg

Photo: Jouni Ripatti.

Blogi_2021-02-12.jpg

Photo: Jouni Ripatti.

Blogi_2021-02-13.jpg

Photo: Jouni Ripatti.

The aluminium flake alkyd paint was applied on the upper sides of the Myrsky’s wings with mohair rollers. In spite of this the paint surface quality wasn’t acceptable – it had some uneven “orange peel surface” parts. Therefore the first layer of paint was carefully manually ground smooth. The surfaces were painted again, this time with aluminium flake paint, thinned to 80%. This is how the desired quality of the painted surface was reached. The upper sides of the wings will be painted with another layer of TEMALAC aluminium flake undercoat paint before the Teknos Futura 3 adhesive primer is applied.

Photos: Lassi Karivalo except when separately otherwise mentioned.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Myrsky restoration continues after Christmas break

Perjantai 29.1.2021 - Tuesday Club member

Suomeksi

Since mid-January the Tuesday Club team has been working again in the restoration space of the Finnish Aviation Museum, continuing the restoration of Myrsky after the Christmas break. Other Tuesday Club activity is still on a break due to the Covid-19 pandemic. Myrsky restoration is continued by only half a dozen club members, taking all Covid-19 restrictions and recommendations into account.

Blogi_2021-01-01.jpg

Blogi_2021-01-04.jpg

Lower photo: Jouni Ripatti.

The lower sides of Myrsky’s wings were painted with another layer of the grey adhesion primer and then it was time to begin with the undercoat painting of the upper side of the wing. Before the wings were turned, excessive paint was scraped from the edges of the inspection hatches on the lower side of the wing. This allows the aluminium hatch doors to sink properly into their openings and to the level of the plywood surface. Some rather awkward working positions were needed in this phase.

Blogi_2021-01-06-07.jpg

When the undercoat painting of the lower sides had been finished, the Tuesday Club started the preparations for turning the wings so that the upper sides can be painted. Steel tube lifting frames had been made to be fastened on the wing tip and wing root when the wing is turned. The frames have a shaft extension for fastening the lifting slings.

Blogi_2021-01-09.jpg

Tip: move your mouse on the photo!

Blogi_2021-01-17.jpg

Blogi_2021-01-19.jpg

The lifting slings were fastened on the frames and one wing at the time was lifted from the worktable with a stacker and a lifter and turned around. Now the unpainted wing surface was facing upward. The wing was place back on the worktable and the lifting frames at the ends of the wing were unfastened. Now all preparations have been made and the undercoat painting of the upper side of the wings can be started.

Photos: Lassi Karivalo except when separately otherwise mentioned

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Myrsky project goes on Christmas break

Keskiviikko 23.12.2020 - Tuesday Club member

Suomeksi

Blogi_2020-26-1.jpg

Merry Christmas 2020 and New Year 2021! The Tuesday Club Member.

The hammering and tinkling of the Myrsky project have stopped in the restoration space of the Finnish Aviation Museum. It is time to have a break and rest over Christmas. We will be back at work on January 5th.

Because of the coronavirus pandemic this year has been very exceptional for the Tuesday Club. Naturally it has also been exceptional for Finland and for the whole world.

In March we had to terminate all our activities. Since June it has been possible to continue the restoration of VL Myrsky II (MY-14), but with only a handful of club members working at a time. The restoration of the Caudron C.50 aircraft and the reparation of the PZL SM-1SZ helicopter blades have been on a break all the time.

In spite of the small task force, a lot has been accomplished in the Myrsky restoration work. The Myrsky’s wing structures have been completed and now the lower sides of the wings have been painted with undercoat paint. After the Christmas break the undercoat painting will continue on the upper sides of the wings. The Tuesday Club team has worked in close co-operation with the Finnish Aviation Museum and the Finnish Air Force Museum.

I hope sincerely that the coronavirus pandemic will be blocked next year and the whole Tuesday Club team can return to work at the Finnish Aviation Museum. Hopefully in the autumn 2021, at the latest, it will be possible to continue the restoration work on the historically valuable aircraft with the full task force.

We wish you a peaceful Christmas time and a better New Year 2021!

Photo: Lassi Karivalo.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14, MY-5

Myrsky?s test wing is built to be wing for MY-5

Tiistai 22.12.2020 - Tuesday Club member

Suomeksi

During the corona virus pandemic, the work in the Tuesday Club has concentrated on the restoration of VL Myrsky II (MY-14) and the number of workers has been limited to only a few at a time. The finalisation of the Myrsky-project’s test wing has been on a break. Now both wing halves of the MY-14 are in the undercoat painting phase and carpenters are available for other work. The team decided to continue building the test wing and to get it ready.

Blogi_2020-25-01.jpg

The test wing is the root section, 2.5 meters long, of the Myrsky’s starboard wing, which was built to test and model the construction of the actual wing for the Myrsky. The main emphasis was on testing how the landing gear area is built, and the landing gear installed. Testing was useful because the original drawings were inadequate and inconsistent and several times it was necessary to discuss how to proceed. Sometimes the built section had to be dismantled. Due to the test wing the mistakes were not repeated when the actual Myrsky wing was built.

Blogi_2020-25-02.jpg

The test wing will be useful also in the future. Originally the aim was to place the test wing on display at the museum as an example of a wooden wing structure in a WWII fighter, designed by the State Aircraft Factory. This is why the upper surface of the wing will be partly covered with transparent plexiglass so that the interesting inner structures and equipment can be seen.

Blogi_2020-25-03.jpg

The saying goes that the appetite grows while you are eating, and this is what happened with the test wing. A fuselage frame of Myrsky MY-5, in poor condition, is available for the test assembly of the MY-14 wing. The Tuesday Club team decided to restore this fuselage frame so that it could be placed on display with the test wing assembled on it. Then the museum visitors could see the mixed-structure Myrsky, having a fuselage frame made of steel tube and the wooden root part of the starboard wing. The MY-5 fuselage frame has already been restored, but it has been cut behind the cockpit and is now waiting for the test assembly of the MY-14 wing

Blogi_2020-25-04.jpg

Blogi_2020-25-05.jpg

But the appetite kept on growing. The team decided to build a 1.0-meter section of the Myrsky’s port wing to go with the 2.5-meter section of the starboard wing. The port wing section includes the wheel well of the landing gear. Neither of the wing sections is ready but they have been joined with a steel plate and the preliminary wing assembly for the MY-5 can already be seen. We can start talking about the Myrsky MY-5 wing instead of the test wing, because it has already done its task as the test item in the MY-14 restoration.

Blogi_2020-25-07.jpg

Blogi_2020-25-08.jpg

And this is not all yet! The Tuesday Club team is dreaming – when the Myrsky MY-14 restoration has been completed – of continuing with the MY-5 fuselage frame and assembling original parts and equipment, which are available, and building the missing vertical and horizontal stabilizers and elevators. The MY-5 would be a great example for the museum visitor of how the mixed-structure Myrsky has been built. How far the MY-5 fighter will eventually be built and assembled remains to be seen in the future.

Blogi_2020-25-09.jpg

Blogi_2020-25-10.jpg

The Tuesday Club team will continue with the construction of the Myrsky’s wing sections, 2.5 m on the starboard side and 1.0 m on the port side. The starboard side section structures are almost ready, and the landing gear has once already been assembled on it. Work continues with the leading edge. The leading edge ribs have now been glued on the front spar. The edge strip connecting the ribs to each other has been glued on the tips of the ribs as well as the battens between the ribs.

Blogi_2020-25-11.jpg

Blogi_2020-25-13.jpg

The construction of the wheel well on the port wing section is ongoing. The plywood ring on the upper edge of the wheel well was built from narrow plywood strips which were glued into a pack on a mould. The wheel well cover is fastened on this ring. The wheel well cover will be made from aluminium sheet by metal spinning. For the 2,5 m starboard wing the cover has already been made.

Blogi_2020-25-14.jpg

The wheel well walls are also being covered with plywood. The billets for the walls were cut from 1,2 mm plywood sheet. The billets will be fitted into place and finalised. The short wing section on the port side will not have the landing gear as the longer starboard wing section does, the wheel well will remain empty.

Photos: Lassi Karivalo.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14, MY-5

Undercoat painting of Myrsky?s wing is well under way

Maanantai 14.12.2020 - Tuesday Club member

Suomeksi

Due to the corona virus pandemic only a handful of Tuesday Club members can continue the restoration of VL Myrsky II fighter (MY-14), but some results have been achieved, nevertheless. The undercoat painting of the wing halves is under way at the moment. Before that the edges of the compartments of the wing were covered with protective linen fabric strips. This phase has been described in the previous blog.

Blogi_2020-24-01-02.jpg

The undercoat painting of the Myrsky’s wings will be done in two phases and with two different kinds of undercoat paint. First the cleaned and ground plywood surface is painted with alkyd paint which contains aluminium flakes. The undercoat paint used in this phase is TEMALAC AB 70 alkyd paint which contains aluminium flakes, and the shade of the paint is RAL 90006, white aluminium. This paint is used to fill the grain structure on the plywood surfaces and to make the plywood surface very smooth. The flake paint is applied on the plywood surfaces twice and after both rounds the surface is honed with sandpaper. The aluminium flake alkyd paint is covered with a layer of slightly darker grey paint, Teknos Oy’s adhesion primer Futura 3, with the shade RAL 7005 Mouse Grey. After this the surfaces of the wing are ready for the final camouflage painting.

Blogi_2020-24-03-04.jpg

Left photo: Heikki Kaakinen.

Blogi_2020-24-05.jpg

Blogi_2020-24-06.jpg

Blogi_2020-24-07.jpg

The undercoat painting of the wings was started by painting the compartments for the landing gear, the flap and the aileron. They were painted with the Teknos Oy paint Futura 3. The work was mainly done with a small roller, but the tight spots were painted with a brush. When the compartments had been painted, the lower surfaces of both wings were painted with the Tikkurila Oy TEMALAC AB 70 aluminium flake alkyd paint. The alkyd paint was spread with a dense foam rubber roller. The areas where precision was required were painted with a brush. The possible drippings were wiped with a cloth.

Blogi_2020-24-08.jpg

Blogi_2020-24-11.jpg

Blogi_2020-24-14-15.jpg

When the flake paint had dried, the surfaces were honed with Imperial P 150 sandpaper, pressing only with fingertips. This means that a piece of cork or wood was not used with the sandpaper. Fingertips are flexible and a good tool when honing painted surfaces. Before the honing work the sandpaper was torn into four strips and each strip was folded into a pack of four layers. Now the sandpaper was a square with four layers. The honing was done by moving the sandpaper with fingertips in circles on the painted plywood surface. When one of the layers of the sandpaper pack got blocked with honing dust, the next layer was taken into use. When the honing work was ready, the dust was removed from the plywood surface with a vacuum cleaner and by wiping the surface with a damp cloth.

Blogi_2020-24-16-18.jpg

Right photo: Jouni Ripatti.

Blogi_2020-24-21.jpg

Photo: Heikki Kaakinen.

When the lower sides of the wings had been painted twice with the aluminium flake alkyd paint, the painting work on the upper sides of the wings was started. The flake paint was spread with a roller. When both sides of the wing have been painted with the flake paint, they will be ready to be painted with the TEKNOS Oy Futura adhesion primer. On top of this the Myrsky’s green-black camouflage painting will eventually be added.

Photos: Lassi Karivalo, except othervise mentioned.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Reinforcing fabrics for plywood seams on Myrsky's wing

Sunnuntai 22.11.2020 - Tuesday Club member

Suomeksi

The C-type wing of the Myrsky-fighter (VL Myrsky II) has plenty of plywood seams which are reinforced with linen fabric strips. The purpose of the fabric is to protect the plywood seams from problems caused by moisture. There are fabric strips e.g. on the edges of the aileron and flap compartments, on the leading edge of the aileron, on the edges of the landing gear wells and on the wing tips. The tips of the horizontal stabilizers have also been reinforced with fabric.

Originally the Myrsky’s wings didn’t have these fabric strips to prevent moisture problems. The aircraft factory started planning these for the wing in late 1944 when the whole Myrsky series had already been built. The reason for this were the problems in the plywood seams, caused by moisture, and due to which some glued plywood seams on the wings had opened. In the same modification the structure of the rear wing spar was changed, and the Myrsky C-wing was created. The first series production aircraft the A-type wing. It was replaced by the B-wing, then the B1-wing and eventually in 1945 by the C-wing. The construction of the VL Myrsky II meant continuous improvements and modifications.

Blogi_2020-23-1.jpg

The structure of the Myrsky’s A-, B- and C-wings differed mainly in the rear spar. In the A-wing the rear spar became thinner at the seam of the aileron and the flap, thinning steeply towards the wing tip. This point proved to be weak and led to the breaking of the wing. This is why the rear spars of the A-wings were reinforced by adding a strengthening piece on the side of the spar – and this is how the B-wing was created. This was not a good solution either. That is why a new rear spar was designed, it thins linearly towards the wing tip. The wing with the new kind of rear spar was called the C-wing and the aim was to replace the Myrsky’s B-wings with the new type. Only about a dozen C-wings were built during 1945 and they were only installed on a couple of Myrskys before the aircraft type was written off. Obviously the MY-5, the MY-41 and the MY-50 were the only ones which had the C-wing.

The MY-14, which is under restoration, had a B-wing. In December 1945 the aircraft got a new wing at the Lentorykmentti 1 (Flight Regiment 1) Depot in Pori. It is not known what kind of wing was installed. Around the same time a C-wing was installed on the MY-5. So it can be speculated whether the MY-14 got a C-wing, too.

The MY-14 will get a C-wing when it is being restored. The steering committee of the Myrsky restoration project decided that building a C-wing for the MY-14 is both justifiable and appropriate. This solution was chosen mainly because the drawings that are available for the restoration work represent the C-wing and, excluding the rear spar, the wing resembles the B-wing. It can be speculated, as shown above, whether the MY-14 had a C-wing in 1945 or not.

Blogi_2020-23-2-3.jpg

During the autumn the Tuesday Club team has fastened linen fabric strips on the plywood seams of the wing, i.a. the edges of the flap compartment on the port wing. The work was started by cutting the saw-toothed fabric strips for all the edges of the flap compartment from 105 g/m2 linen fabric using ”zig-zag” scissors.

Blogi_2020-23-4.jpg

The fabric strips will be glued on the edges of the compartment with grey Futura 3 undercoat paint, hue RAL 7005, which is the same undercoat paint with which the whole MY-14 wing will be painted. The fabric strips are glued on the clean plywood surface before the plywood covering is painted. This was not the procedure with the fabrics on the leading edge of the aileron. The team was too eager to get the work done and the first layer of undercoat paint had already been applied on the ailerons before the fabric strips were remembered!

Blogi_2020-23-5-6.jpg

Blogi_2020-23-7-8.jpg

Blogi_2020-23-9.jpg

Before gluing, areas matching the width of the fabric strip were drawn on the edges of the flap compartment. Above the plywood edge the paint was applied with a roller and below the edge with a small brush. The layer of paint was the adhesive surface for the fabric. Now the saw-toothed fabric strip could be pressed against the wet paint surface. When the fabric had been smoothed tightly against the painted surface with fingers, a layer of paint was applied on it with a roller and a brush so that the whole fabric strip was covered with paint.

Blogi_2020-23-11-14.jpg

Blogi_2020-23-15.jpg

At the moment the fabric strips have been installed on the edges of the flap and aileron compartments, the edges of the landing gear well and the seams of the wing tip on the port and starboard wings. The strips protect the seams from moisture. The surfaces of the strips will be honed smooth before the wing gets its undercoat paint.

Blogi_2020-23-16.jpg

The both wing halves of the Myrsky MY-14 are practically ready for the undercoat painting of the wings’ plywood surfaces. The plywood surfaces have already been honed smooth. Before applying the first layer of undercoat paint, the plywood surfaces will be washed to remove any grease and oil. A solution containing 50% Sinol and 50% water will be used.

Photos: Lassi Karivalo

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

About wing root fairings on VL Myrsky II

Maanantai 9.11.2020 - Tuesday Club member

Suomeksi

The wing root fairing, which covers the joint of the Myrsky’s wing and fuselage, consists of two sections. The longer rear section of the fairing covers the joint of the fuselage and wing from the trailing edge of the wing up to the level of the front spar. From there the front section of the fairing continues all the way around the leading edge of the wing. The front and rear sections of the wing root fairing are joined together with a butt joint. An aluminium plate has been riveted on the lower surface of the rear section of the fairing and this plate is pushed under the edge of the front section of the fairing. The wing root fairing is fastened on the wing and the fuselage mainly with flange nuts. The front fuselage of the Myrsky is covered with thin aluminium plate.

Blogi_2020-22-05.jpg

The front section of the wing root fairing bends around the leading edge of the wing to the lower surface of the wing, up to the edge of the wheel wells. The fairing also covers the bottom of the front fuselage between the engine stand and the wheel wells. The wing root fairings on the port and starboard side are joined together in the middle of the fuselage. Both fairings can be unfastened separately. The outer edge of the port side fairing borders with the oil cooler air intake. The cooler exhaust opening is located on the starboard wing root fairing on the lower surface of the leading edge.

Blogi_2020-22-06-07.jpg

Not a single original Myrsky wing root fairing has been preserved for the restoration work. This means they had to be built. The Tuesday Club team decided to make first the front sections of the wing root fairings based on the original drawings. Manufacturing them was a complicated and multi-staged process. The front section of the wing root fairing curves in many directions and it had to be made from three different aluminium plates, which were modified separately and welded together.

Blogi_2020-22-09-10.jpg

The material for the fairings was 1 mm thick aluminium thin plate, from which the billets for the front sections of the fairings were cut. To shape the fairing sections into the desired shape, a mould of the front fuselage and wing connection was made from battens and plywood. Separate moulds were needed for the port and starboard wing root fairings. The billets of the fairings from aluminium thin plate and the two shaping moulds were delivered to Flanco Oy, where the shaping was done. From there the shaped fairing sections, still attached to the shaping mould, were delivered to GA Telesis Engine Services Oy for welding. From there the welded front sections of the wing root fairings came back to the Tuesday Club.

The shaped front sections of the wing root fairings are now waiting for the Myrsky MY-14 wing halves, built by the Tuesday Club, to be joined with a steel plate into a uniform wing. Then the wing will be tested on the fuselage frame of the MY-5. The fuselage frame of the MY-5 has already been sandblasted and painted. At the same time, the front sections of the port and starboard wing root fairings can be tested, whether they need additional shaping before their details can be finished.

Photos: Lassi Karivalo

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Leading edge of Myrsky's aileron is strengthened with a fabric inset

Tiistai 3.11.2020 - Tuesday Club member

Suomeksi

The plywood covered aileron of Myrsky-fighter (VL Myrsky II) has a reinforcing linen inset on the leading edge. The purpose of this inset is to protect the seam of the leading edge batten and the plywood sheets which are fastened on it. The strip of linen fabric is fastened on the leading edge with paint during the undercoat painting. The leading edge is not uniform, there are two notches in it for the hinges of the aileron. A reinforcing strip of linen fabric will be installed also on the edges of the wheel wells on the wings.

Blogi_2020-21-01.jpg

The MY-14 fighter, under restoration at the Tuesday Club of the Aviation Museum Society, has now the reinforcing strips on the leading edge of its ailerons. However, a small mishap occurred. Both ailerons had already been painted with the first undercoat paint, which is used for smoothing the surface, when the team remembered the reinforcing linen strip. Therefore, the undercoat paint, already honed smooth, had to be removed on the leading edge, over the width of the reinforcing fabric strip. The plywood surface was roughened so that the adhesive surface would be better for fastening the linen fabric on the leading edge with undercoat paint.

Blogi_2020-21-02.jpg

For the ailerons’ leading edge, a strip 15 cm wide was cut from 105 g/m2 linen fabric. A sawtooth pattern was cut on the fabric edges zig-zag scissors to make the adhesive surface of the fabric better than that of a straight edge. On airplane covering fabrics frayed edges were used for this purpose in the 1920s. When the fabric edge was frayed, the warp was unwoven over some centimetres’ distance. The sawtooth practice became common in the 1930s.

Blogi_2020-21-03.jpg

Blogi_2020-21-04.jpg

Blogi_2020-21-07-11.jpg

Before assembling the fabric on the leading edge, the aileron was supported to an upright position. Then a good layer of paint was spread on the leading edge, using a small foam rubber roller, over the width of the linen fabric strip. The fabric strip was placed carefully on the leading edge and pressed as tightly as possible against the wet paint.

Blogi_2020-21-15-16.jpg

When the fabric had fastened on the paint, adhesive undercoat paint was brushed on it. The Tuesday Club team made sure there was a sufficient layer of paint all over the fabric strip and that the sawtooth edge of the fabric had fastened tightly on the leading edge surface.

Blogi_2020-21-18-20.jpg

Blogi_2020-21-21.jpg

Both of Myrsky’s ailerons were treated in the similar manner. When the paint has dried, the painted surface on the fabric will be carefully honed smooth, making sure that the honing will not break the surface of the reinforcing fabric. If needed, an additional layer of paint will be added on the fabric and honed. Finally, the aileron will get the paint finishing with the green-black paint scheme.

Photos: Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Undercoat painting of Myrsky's ailerons and horizontal stabilizer

Torstai 22.10.2020 - Tuesday Club member

Suomeksi

The VL Myrsky II (MY-14) is under restoration in the Tuesday Club and the surface finishing work on its horizontal stabilizer and ailerons has continued. The finishing work will be done in three phases. First the cleaned and ground plywood surface is painted with alkyd paint which contains aluminium flakes, this is repeated with grinding and honing in between. This paint is used to fill the grain structure on the plywood surfaces of the horizontal stabilizer and ailerons, and to make the plywood surface sealed and smooth. The undercoat paint used by the Tuesday Club team was TEMALAC AB 70 alkyd paint which contains aluminium flakes, and the shade of the paint is RAL 90006, white aluminium. The undercoat painting work has been described in an earlier blog.

Blogi_2020-20-01-02.jpg

Blogi_2020-20-03.jpg

Blogi_2020-20-04.jpg

The aluminium flake alkyd paint will be covered with another undercoat layer of alkyd paint, which will form the adhesive surface for the actual finishing paint on Myrsky’s horizontal stabilizer and ailerons. The Tuesday Club team used TEKNOS adhesion primer Futura 3, with the shade RAL 7005 Mouse Grey. The Futura 3 adhesion primer is slightly darker than the TEMALAC, so it was easy to see where the new layer of paint had not yet been applied. Two layers of paint were applied on the horizontal stabilizer and ailerons, with grinding and honing between the layers. The painting work was done using a polyester roller. The horizontal stabilizer and ailerons now have their undercoat paint.

Blogi_2020-20-05.jpg

Blogi_2020-20-06-07.jpg

Blogi_2020-20-08.jpg

The ailerons are not ready for the finishing paint yet. A strengthening strip of linen fabric needs to be fastened on the ailerons’ leading edge. The strengthening fabric reaches around the leading edge so that it protects the seam of the plywood surfacing and the solid wood leading edge. The strip of linen fabric will be glued on the leading edge using the adhesive primer. Before fastening the fabric on the leading edge, the paint surface on the leading edge has been ground away over the width of the fabric strip.

Photos: Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Tuesday Club activities are suspended until end of the year

Maanantai 19.10.2020 - Tuesday Club member

Suomeksi

Tuesday Club activities have been suspended due to the Covid 19 coronavirus pandemic since March. However, the restoration work on VL Myrsky II (MY-14) has been continued by a small task force, so that the continuation of the project is ensured.

The coronavirus pandemic seemed to subside during the summer, and we thought it would be possible to relaunch Tuesday Club activities in the autumn. Then we would know whether the positive development of the epidemic is permanent and there would not be a second wave. But this is not what happened. The epidemic started to spread again in August and by September it was obvious that the second wave had arrived.

Therefore the Finnish Aviation Museum and the Aviation  Museum Society came to the conclusion that the risk for the Tuesday Club members, many of whom were in the risk group, to catch the virus in the museum’s restoration space would be too high if the activity continued. Therefore, it was decided that the Tuesday Club activities are suspended until the end of the year. This was very disappointing decision for the Club members, but it was the right and understandable thing to do.

Blogi_2020-19-01.jpg

The Finnish Aviation Museum and the Aviation Museum Society decided, nevertheless, that the restoration activities of VL Myrsky II (MY-14) can be continued by the Tuesday Club at the museum, but with restrictions. The aim of these measures is to ensure that the Myrsky restoration project can be completed next year. The restrictions mean that only about half a dozen Club members can be working simultaneously on Myrsky in the restoration space – naturally wearing masks and other protective items also, if needed.

The Finnish Aviation Museum decided to suspend also other activities run by volunteers (such as guided tours) until the end of the year. The justification is to protect the risk group members in the common spaces of the museum. The recommendations, given on 21.9.2020 by the Ministry of Education and Culture and the Finnish institute of health and welfare, say that the risk group members should avoid close contacts during the epidemic, and therefore it is not advisable to take part in public events or gatherings, or activities arranged in public spaces.

Photo: Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

About electrical equipment in Myrsky's wing

Maanantai 12.10.2020 - Tuesday Club member

Suomeksi

The VL Myrsky fighter has 24V direct current electrical system. In the wings the equipment that need electricity are the navigation light, in the port wing the heating for the pitot tube (i.e. speed detector), the releasing system of the auxiliary fuel tank or bomb and the release indicator of the auxiliary fuel tank or bomb. These devices are operated from the cockpit with switches. Indirectly electrically operated are also the landing gear and the flaps, located in the wings. These are moved with operation bars, linked to electrical motors located in the fuselage. The ailerons move mechanically when the stick is moved.

Blogi_2020-18-01.jpg

Blogi_2020-18-02.jpg

Blogi_2020-18-03.jpg

Blogi_2020-18-04.jpg

The auxiliary fuel tank or bomb is released from the hanger on the wing when the hook-shaped lock/release latch of the hanger is released. The fuel tank or bomb has a bracket for hanging the tank/bomb on the latch. The latch is released electrically using a solenoid. The fuel tank or bomb release indicator functions so that when the tank or the bomb is on the hanger, the indicator’s spring pin is pressed into the indicator. When the tank or the bomb is released, the pin is freed and causes an electrical impulse in the indicator and forwards the information to the signal lamp in the cockpit.

Blogi_2020-18-05.jpg

Blogi_2020-18-06.jpg

The electrical cables in the wing are led through ducting tubes inside the wing. Power cables from the fuselage are led into the joint box which is fastened on the wing rib next to the auxiliary fuel tank / bomb hanger. From the box there are separate power cables to the different devices. There are two round hatches on the upper surface of the wing for maintenance work that is needed on the hanger and the joint box.

Blogi_2020-18-07.jpg

Blogi_2020-18-08.jpg

The Tuesday Club team is installing the electrical cabling on the port wing. The cables have been pulled through the ducting from the wing root to the joint box. The cables for the navigation light, pitot tube and auxiliary fuel tank / bomb hanger are being installed into the joint box. At the moment the cabling is still loose and crawling through the maintenance hatch on the wing top, but some cables have already been installed to their proper places.

Photos: Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Myrsky's wing root walkway

Lauantai 26.9.2020 - Tuesday Club member

At the wing root of VL Myrsky II, on both sides of the fuselage, on the wing’s plywood covering there is a strengthening strip of plywood. This makes it possible to walk on the wing when doing maintenance work. Very often these strengthened strips, which allow stepping on the wing, are clearly visible from the wing surface or painted black at least. However, this is not the case in the Myrsky, where these plywood strips have the same black and green paint scheme as the upper side of the wing.

Blogi_2020-17-01-02.jpg

Upper photo: The photo archive of the Finnish Air Force Museum.

On the Myrsky drawings these strengthening plywood strips are called “step plates”. They are fastened on the wing’s plywood covering with glue and screws. The aluminium wing root fairings, which protect the connection of the fuselage and the wing, are fastened onto the fuselage side edge of the step plates with flange nuts and screws.

Blogi_2020-17-04-05.jpg

The step plates for the Myrsky’s wings are being made at the Tuesday Club. The semi-finished plates were cut from 2 mm thick plywood according to the original drawing. The actual plywood covering of the wing is 4 mm thick at the wing root. The step plates for the port and starboard wing are mirror images. The position of the fastening screws and wing root fairing flange nuts were marked on one of the step plates, following the original drawing. The pencil marks were highlighted with a metal punch. The punch markings will make it easier to drill the holes into their exact positions.

Blogi_2020-17-07-08.jpg

After this the mirror image step plates were placed accurately on top of each other and fastened with pieces of double-sided tape. In this way the holes for the screws can be drilled simultaneously on both plates and exactly in the same position on the plates. The holes for the fastening screws were drilled with a 3 mm drill bit.

Blogi_2020-17-10-11.jpg

Blogi_2020-17-13-14.jpg

For the flange nuts on the wing root fairings, holes for the nuts had to be made on the edge of the step plate. These holes must match the shape and size of the flange nut and be slightly oval-shaped because the nut is sunk through the step plate, all the way to the level of the wing surface.

Blogi_2020-17-16-17.jpg

First three holes were drilled into the plywood with a 3 mm drill bit, these holes help when the oval hole is made into the step plate. The small holes were used when making the holes larger with a column-type drill, using drill bits of two different sizes. The work continued by shaping the holes into their correct size and shape with a chisel and a file.

Blogi_2020-17-19-20.jpg

Blogi_2020-17-21.jpg

The following phase will be to fit the step plates into their places on the top surface of the port and starboard wing and to fasten them with glue and screws. The step plate has already been preliminarily fitted to the root of the starboard wing.

Photos: Except separately otherwise mentioned, Lassi Karivalo.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Myrsky MY-5's fuselage frame was taken to sandblasting and painting

Keskiviikko 16.9.2020 - Tuesday Club member

The earlier blogs describe how  the Myrsky MY-5’s rusted fuselage frame will be straightened, sandblasted and painted before it can be used for the wing test assembly of Myrsky MY-14.

Blogi_2020-16-01.jpg

The text in the box: Original paint under the bracket.

The MY-5 fuselage frame has been fastened on a sturdy metal frame, the assembly jig, outside the restoration space at the Finnish Aviation Museum. It has been straightened on the jig and the remaining parts and equipment have been dismantled. Most of these are different band-shaped fastening brackets. The fuselage frame was cut behind the cockpit, so that it became easier to handle and it can be brought into the museum’s restoration space for the test assembly of the MY-14 wing. Later the fuselage frame parts will be welded together so that it will be the whole Myrsky MY-5 fuselage frame.

Blogi_2020-16-02-03.jpg

The fastening brackets, which were still attached on the MY-5 fuselage frame, are important when the original paint and its tint are being investigated. When the brackets were unfastened, some well-preserved original paint of the fuselage frame was revealed. The painted surface has been protected from rusting, hidden under the brackets.

Blogi_2020-16-04-05.jpg

The original paint surface was cleaned by grinding it lightly, so that the tint of the paint became even more intensified. On both sides of the cleaned painted area a paint test was made, using two different shades of grey Isotrol paint (linseed oil alkyd paint). This was necessary so that the team could choose the appropriate tint of the undercoat paint for the fuselage frame. The tints of the tested grey paint were RAL 7005 ja RAL 7042.

Blogi_2020-16-07.jpg

On Tuesday, September 15th, the shortened MY-5 fuselage frame was loaded on a trailer, using a stacker. The frame will be taken to Auto- ja Teollisuusmaalaamo Oy, a paint workshop in Vantaa. The Tuesday Club team tried also to fit the rusted engine frame on the trailer, but it wasn’t possible. The engine frame will be transported to the paint workshop later.

Blogi_2020-16-11.jpg

At Auto- ja Teollisuusmaalaamo Oy the fuselage frame will be sandblasted and painted with undercoat paint. When the sandblasting has been done, the clean metal surfaces will be covered with clear varnish, which protects the frame from rusting. The grey Isotrol undercoat paint will be applied on top of the varnish. The MY-5 fuselage frame, with its undercoat paint, will return to the Finnish Aviation Museum in a couple of weeks.

Photos: Lassi Karivalo.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14, MY-5

City of Vantaa politicians visit Finnish Aviation Museum and learn about aircraft restoration

Maanantai 7.9.2020 - Tuesday Club member

City of Vantaa politicians visited the Finnish Aviation Museum for “practical training” as a part of the Politician’s museum internship campaign, coordinated by the Finnish Museums Association. The politicians who visited the museum were city council member Minna Räsänen (sdp), member of parliament, city council chairman Sari Multala (kok) and member of parliament, city council member Jussi Saramo (vas). Räsänen and Multala were present at the museum, Saramo attended via remote access.

As a part of the “practical training”, the cooperation of the museum and Aviation Museum Society was introduced to the guests. The Tuesday Club volunteers’ work was illustrated in the museum’s restoration space, although the Tuesday Club has officially been terminated because of the corona virus pandemic.

Blogi_2020-15-01.jpg

From left to right: Pia Illikainen, Minna Räsänen ja Matti Patteri.

In the restoration space museum Intendent Matias Laitinen told the guests about the volunteers’ role at the Aviation Museum. Tuesday Club project manager Lassi Karivalo introduced the aircraft restoration activities of the Tuesday Club. The leader of the VL Myrsky II (MY-14) restoration project Matti Patteri introduced the history of domestic aircraft industry and explained how museum aircraft, and more specifically the Myrsky, are restored in practice. The Myrsky project was launched in 2013 and up to now the restoration team has spent about 30 000 working hours. Most of the work has been done by volunteers. The Myrsky restoration also includes cooperation with vocational colleges, e.g. Vantaa Vocational College Varia and Tavastia Vocational College in Hämeenlinna, and naturally work contribution from the Aviation Museum staff. The visitors learned that the main motivating factors for the volunteers’ participation are the sense of community, the good team spirit and the interesting work items.

Blogi_2020-15-02.jpg

From left to right: Sari Multala and Matti Patteri.

Due to the corona virus pandemic situation, the museum’s volunteer activity has been terminated since March. In the future the working procedures will have to be reorganized. A large volunteers’ gathering can’t be organized yet, and not for some time – and in the social aspect this is very unfortunate. During the corona virus time the Aviation Museum Society has arranged for its members, and to all who are interested, remote access to presentations about aviation history. The museum has produced videos and audio tours with its partners. However, by now everybody is very eager to get back to work and to meet the volunteer friends at the museum. The aim is to relaunch the Tuesday Club activities in October, at some extent. The corona virus situation in Finland will define whether this is possible or not.

Photos: Mia Kunnaskari.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

Undercoat painting of MY-14?s horizontal stabilizer

Perjantai 28.8.2020 - Tuesday Club member

Before the painting work, the port and starboard halves of the VL Myrsky II’s (MY-14) horizontal stabilizer were fastened on an assembly jig, made of square steel tube. On the jig the stabilizer can be turned around as needed in the various phases of the surface treatment process.

Blogi_2020-14-01.jpg

The seams of the plywood covering on the horizontal stabilizer had been spackled and ground smooth before starting the undercoat painting work. The plywood surfaces were washed, using a water-Sinol-solution, containing 50% of water and 50% of Sinol. This is a normal procedure for removing grease from the surfaces before painting. After the wash, the surfaces were dried with a heat blower and sanded three times, with 240 abrasive paper.

Blogi_2020-14-02.jpg

Photo: Jouni Ripatti.

The MY-14’s horizontal stabilizer will be painted in several phases. First an undercoat paint is spread on the plywood surface, and the actual paint is applied after this. There will be several layers of both paints. The undercoat paint and the actual surface paint are both alkyd paints, as were the original paints when the Myrsky fighters were being built in the 1940’s at the State Aircraft Factory (VL) in Tampere.

Blogi_2020-14-03-04.jpg

Right photo: Jouni Ripatti.

The undercoat paint, which is used for the plywood surfaces of the MY-14 under restoration, is TEMALAC AB 70 alkyd paint which contains aluminium flakes. The shade of the paint is RAL 90006, white aluminium. The aluminium flakes will fill the grain structure on the plywood surface, which will make the plywood surface smooth and sealed when it is ground and honed.

Blogi_2020-14-05.jpg

Photo: Heikki Kaakinen.

Now the upper and lower surfaces of the horizontal stabilizer have been painted once with the undercoat paint containing aluminium flakes. For the first layer the paint was made thinner, using Ruiskuohenne 1032, and the paintwork was done with a polyester roller (mini paint roller). The roller produced a very even layer. When the paint had dried, the surfaces were ground smooth for the second layer. The next undercoat paint layer will be done using paint, which is not thinned, and which is slightly darker in colour than the first layer. The darker shade will show clearly which areas have been painted for the second time and which haven’t. If a third layer of undercoat paint is needed, it will be darker than the second one.

Blogi_2020-14-06.jpg

An unexpected break in the painting work appeared, when the darker shade of TEMALAC AB 70 undercoat paint wasn’t available due to holidays. The Tuesday Club team will have to wait for the mixing and delivery of the darker paint before continuing the undercoat painting work on the horizontal stabilizer.

Blogi_2020-14-07.jpg

The MY-14’s horizontal stabilizer will eventually be painted according to the standard paint scheme of the Finnish Air Force in the 1940s: the upper surface will have a green and black pattern and the lower surface will be painted light blue.

Photos (expect otherwise separately mentioned): Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

About Myrsky MY-14 oil cooler, wing root fairings, landing gear doors and MY-5 fuselage frame

Maanantai 24.8.2020 - Tuesday Club member

When the VL Myrsky II (MY-14) port wing half covering was being finished in the restoration space of the Finnish Aviation Museum, also other Myrsky-project items were under work.

Blogi_2020-13-01.jpg

Before the Corona virus pandemic interrupted the work, the Tuesday Club team had completed most of the engine’s oil cooler supply and exhaust air duct parts. They have been made from 1 mm thick aluminium plate. Now it was time to start building, according to the original drawing, the airflow control device into the supply air duct. The control device consists of a circular frame, inside which there are three flaps, which move on their axles. The air flow into the oil cooler can be controlled continuously with these flaps. The air flow control is done from the cockpit.

Blogi_2020-13-02-03.jpg

The parts needed for the air flow control device were cut from 1 mm thick aluminium plate, using a laser cutter, at ProLaser Oy. Holes for the rivets, which are needed in the assembly work, were drilled on the semi-finished control flaps. The parts of the air flow control device were also chromated to prevent corrosion.

Blogi_2020-13-04.jpg

The assembly work of the oil cooler control device was started at the circular frame. When the round frame had reached its final shape, the ends of the axles of the three control flaps were riveted on the frame. There is a slot on the end of the axle, into which the edge of the aluminium flap fits. The three flap plates fitted perfectly on the axle slots. The following phase will be to rivet an aluminium profile on the flaps, which locks the flaps on the axles.

Blogi_2020-13-05.jpg

Blogi_2020-13-06.jpg

Some metal work has been needed when making the aluminium fairings, which cover the connecting point of the Myrsky’s fuselage and wing. The work was started on the fairing which covers the wing’s leading edge and the fuselage. The complicated fairing shape consists of three pieces of aluminium plate, which are welded together. The preliminary fairing parts were cut from 1 mm thick aluminium plate. A wooden last was made for shaping the aluminium sheets into the desired shape. Two lasts are needed, one for the starboard wing and the other for the port wing. The preliminary fairing parts were shaped into their final shape at Flanco Oy, using the last. The shaped fairing parts were welded together at GA Telesis Engine Services Oy.

Blogi_2020-13-08.jpg

Blogi_2020-13-10-11.jpg

The work on the landing gear enclosure doors of the test wing has also continued, including the door fastened on the wheel hub and the oleo strut door. The doors had been nearly finished already in March. The remaining aluminium profile stiffeners were riveted on the inner surface of the doors. The doors were now ready to be installed. The bulging parts or the “bumps” on the outside of the oleo strut door have also been welded into place. These bumps are needed for the landing gear retraction fork which is fastened on the oleo. These bumps have also been welded on the preliminary oleo door plates of the actual Myrsky wing’s landing gear. However, the actual wing doors have not been chromated yet and their stiffeners have not been fastened.

Blogi_2020-13-13.jpg

The Myrsky MY-5 fuselage frame, which was brought from Tikkakoski, has also been under work. The parts, which were still fastened to the frame, have been unfastened and now the frame is “clean” for sandblasting. The fuselage frame will be sandblasted at Auto- ja Teollisuusmaalaamo Oy, where it will also be painted grey.

Blogi_2020-13-14.jpg

A pile of different kinds of brackets and parts was dismantled from the MY-5 fuselage frame. Some of the parts had to be unfastened with some violence, using an angle grinder for the work, because the badly rusted fastening bolts couldn’t be opened. The rust will be removed, and the parts will be painted. All the parts will be needed when the MY-5 fuselage frame is restored to be the exhibition fuselage, which illustrates the structure of the Myrsky fighter. The 2,5-meter test wing, built during the Myrsky project for testing the wing construction procedure, will eventually be fastened to the MY-5 fuselage.

Before that, the MY-5 fuselage frame will be used for test assembling and fitting the Myrsky MY-14 wings. In the fitting phase the MY-5 fuselage frame will be lowered on the MY-14 wing, built by the Tuesday Club team. The wing will be locked onto the fuselage with the four wing attachment brackets or bolsters. The wing parts will be fastened with steel plates and the whole wing can be test fitted in about a month’s time.

Photos: Lassi Karivalo.

Translation: Erja Reinikainen.

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14, MY-5

MY-14´s port wing half is covered with plywood

Sunnuntai 9.8.2020 - Tuesday Club member

The work on VL Myrsky II (MY-14) is continuing at the Tuesday Club, but not at full speed yet, though. Work is being done e.g. on the plywood covering of the starboard wing leading edge and trailing edge, and the sides of the flap cavity. The engine area is also under construction: the air supply duct is being fitted into the opening in the NACA-ring, the cowling under the engine is being built and the gills controlling the air flow through the air duct on the oil cooler are being installed. However, the main emphasis is in getting the port wing plywood covering to the same situation with the starboard wing. The work is almost ready.

Blogi_2020-12-01-02.jpg

The leading edge of the port wing is now almost covered with plywood. The strips of plywood covering the leading edge were first soaked in water so that they could be bent around the tapering leading edge. When the plywood had dried into shape, it was glued on the leading edge. The seams of the plywood were spackled and honed smooth. Only small areas around the pitot-tube and at the wing tips have not been covered.

Blogi_2020-12-03-04.jpg

Blogi_2020-12-06-07.jpg

Right photo: Heikki Kaakinen.

The trailing edge area on the upper surface of the wing, between the rear spar and the trailing edge, has also been covered with plywood. First the plywood sheets of the trailing edge area were cut into the accurate size, then covered with protective varnish on the inside and then fitted into place. When the plywood sheets had settled into their places and their bevelled edges met correctly, the sheets were glued into place. Before the inner parts of the wing were permanently covered from sight, the Tuesday Club members who were involved in the work, wrote their names on the inside of the wing as a greeting for the future generations.

Blogi_2020-12-08-10.jpg

Left photo: Heikki Kaakinen.

Blogi_2020-12-09.jpg

The gluing of the plywood sheets on the upper surface of the trailing edge was secured by fastening pieces of plywood on the wing ribs and the connecting battens with a staple gun. The permanent gluing of the plywood on the trailing edge batten was ensured by fastening a long row of clamps on the edge. When the glue had dried, the clamps and the stapled pieces of plywood were removed. The marks of the staples that were left on the plywood surface and the seams of the plywood sheets were spackled and honed smooth.

Blogi_2020-12-11.jpg

It was a difficult task to fasten a 10-centimeter strip of plywood onto the upper edge of the flap cavity on the port wing. A similar, but narrower strip, has already been fastened on the lower edge of the flap cavity. These strips will form an aerodynamic compartment to the front of the flap space. The leading edge of the flap will sink into this space.

Blogi_2020-12-13-14.jpg

Photos: Heikki Kaakinen.

Blogi_2020-12-15-16.jpg

Blogi_2020-12-17.jpg

The port wing covering work had now reached the phase where the starboard wing already was. The surface work, i.e. smoothing and honing which are needed before the painting of the plywood surfaces, can now be started. Some painting has already been done: the open inner areas on the top surfaces of the wing roots on both wings have been painted with grey alkyd paint. These open areas at the wing root will not be covered with plywood, because the areas will be left under the Myrsky fuselage when it is lowered on the wings.

Photos (expect if separately otherwise mentioned): Lassi Karivalo

Translation: Erja Reinikainen

Kommentoi kirjoitusta. Avainsanat: aviation history, restoration, VL Myrsky, MY-14

« Uudemmat kirjoituksetVanhemmat kirjoitukset »